2005 YAMAHA TRICKER 250 brake
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TABLE OF CONTENTS
SAFETY INFORMATION
...................1-1
DESCRIPTION
...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
........................................3-1
Main switch/steering lock .................3-1
Indicator lights .................................3-2
Speedometer unit ............................3-2
Handlebar switches .........................3-3
Clutch lever ......................................3-4
Shift pedal ........................................3-4
Brake lever ......................................3-4
Brake pedal .....................................3-5
Fuel tank cap ...................................3-5
Fuel ..................................................3-6
Fuel cock .........................................3-6
Starter (choke) knob “
1
” .................3-7
Seat .................................................3-8
Helmet holder ..................................3-8
Storage pouch .................................3-9
Shock absorber ...............................3-9
Sidestand .........................................3-9
Ignition circuit cut-off system .........3-10
PRE-OPERATION CHECKS
...............4-1
Pre-operation check list ...................4-2
OPERATION AND IMPORTANT
RIDING POINTS
.................................. 5-1
Starting a cold engine ..................... 5-1
Starting a warm engine ................... 5-2
Shifting ............................................ 5-2
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR
.................................. 6-1
Owner’s tool kit ................................ 6-1
Periodic maintenance and lubrication
chart ............................................. 6-2
Removing and installing panels ...... 6-5
Checking the spark plug .................. 6-6
Engine oil and oil filter element ....... 6-8
Replacing the air filter element and
cleaning the check hose ............ 6-11
Adjusting the carburetor ................ 6-12
Adjusting the engine idling
speed ......................................... 6-12
Checking the throttle cable free
play ............................................ 6-13
Valve clearance ............................. 6-13
Tires .............................................. 6-13
Spoke wheels ................................ 6-15
Adjusting the clutch lever free
play ............................................ 6-16Adjusting the brake lever free
play ............................................ 6-16
Adjusting the rear brake light
switch ......................................... 6-17
Checking the front and rear brake
pads ........................................... 6-17
Checking the brake fluid level ....... 6-18
Changing the brake fluid ............... 6-19
Drive chain slack ........................... 6-19
Cleaning and lubricating the drive
chain .......................................... 6-20
Checking and lubricating the
cables ........................................ 6-21
Checking and lubricating the
throttle grip and cable ................ 6-21
Checking and lubricating the brake
and shift pedals ......................... 6-22
Checking and lubricating the brake
and clutch levers ........................ 6-22
Checking and lubricating the
sidestand ................................... 6-23
Lubricating the rear
suspension ................................ 6-23
Checking the front fork .................. 6-24
Checking the steering ................... 6-24
Checking the wheel bearings ........ 6-25
Battery ........................................... 6-25
Replacing the fuse ........................ 6-27
Replacing the headlight bulb ........ 6-27
Replacing the tail/brake light
bulb ............................................ 6-29
Page 13 of 80
DESCRIPTION
2-2
2
3
4
5
6
7
8
9
EAU10420
Right view
12 3
4 5 6
1. Battery (page 6-25)
2. Fuse (page 6-27)
3. Owner’s tool kit (page 6-1)
4. Engine oil filter element (page 6-8)
5. Engine oil level check window (page 6-8)
6. Brake pedal (page 3-5)
Page 14 of 80
DESCRIPTION
2-3
1
2
3
4
5
6
7
8
9
EAU10430
Controls and instruments
12 345 6 78
9
1. Clutch lever (page 3-4)
2. Left handlebar switches (page 3-3)
3. Speedometer unit (page 3-2)
4. Indicator lights (page 3-2)
5. Main switch/steering lock (page 3-1)
6. Right handlebar switches (page 3-3)
7. Brake lever (page 3-4)
8. Throttle grip (page 6-13)9. Fuel tank cap (page 3-5)
Page 18 of 80
INSTRUMENT AND CONTROL FUNCTIONS
3-4
1
2
3
4
5
6
7
8
9
EAU12820
Clutch lever
The clutch lever is located at the left
handlebar grip. To disengage the
clutch, pull the lever toward the handle-
bar grip. To engage the clutch, release
the lever. The lever should be pulled
rapidly and released slowly for smooth
clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See
page 3-10.)
EAU12870
Shift pedal
The shift pedal is located on the left
side of the engine and is used in com-
bination with the clutch lever when
shifting the gears of the 5-speed con-
stant-mesh transmission equipped on
this motorcycle.
EAU12890
Brake lever
The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
1. Clutch lever
1
1. Shift pedal1
1. Brake lever
1
Page 19 of 80
INSTRUMENT AND CONTROL FUNCTIONS
3-5
2
34
5
6
7
8
9
EAU12941
Brake pedal
The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAUM1791
Fuel tank cap
To remove the fuel tank cap
1. Open the fuel tank cap lock cover.
2. Insert the key into the lock and turn
it 1/4 turn clockwise. The lock will
be released and the fuel tank cap
can be removed.
To install the fuel tank cap
1. Push and install the fuel tank cap
into position with the key inserted
in the lock.
2. Turn the key counterclockwise to
the original position, and then re-
move it.
NOTE:
The fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly installed and locked.
WARNING
EWA11140
Make sure that the fuel tank cap is
properly installed before riding.
1. Brake pedal
1
1. Fuel tank cap lock cover
2. Unlock.
1
2
1. Lock.
Page 27 of 80
PRE-OPERATION CHECKS
4-2
2
3
45
6
7
8
9
EAU15603
Pre-operation check list
ITEM CHECKS PAGE
Fuel
Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-6
Engine oil
Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-8
Front brake
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check lever free play.
Adjust if necessary.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-16, 6-17, 6-18
Rear brake
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-17, 6-18
Clutch
Check operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-16
Throttle grip
Make sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable
and grip housing.6-13, 6-21
Page 28 of 80
PRE-OPERATION CHECKS
4-3
1
2
3
4
5
6
7
8
9
Control cables
Make sure that operation is smooth.
Lubricate if necessary.6-21
Drive chain
Check chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary.6-19, 6-20
Wheels and tires
Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-13, 6-15
Brake and shift pedals
Make sure that operation is smooth.
Lubricate pedal pivoting points if necessary.6-22
Brake and clutch levers
Make sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-22
Sidestand
Make sure that operation is smooth.
Lubricate pivot if necessary.6-23
Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switches
Check operation.
Correct if necessary.—
Sidestand switch
Check operation of ignition circuit cut-off system.
If system is defective, have Yamaha dealer check vehicle.3-9
ITEM CHECKS PAGE
Page 34 of 80
PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
1
2
3
4
5
6
7
8
9
EAU17705
Periodic maintenance and lubrication chart
NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1 10203040
1*
Fuel line
Check fuel hoses for cracks or damage.
√√√√ √
2
Spark plug
Check condition.
Clean and regap.
√√
Replace.
√√
3*
Valves
Check valve clearance.
Adjust.
√√√√
4
Air filter element
Replace.
√
5
Clutch
Check operation.
Adjust.
√√√√√
6*
Front brake
Check operation, fluid level and vehicle for fluid leak-
age.
√√√√√ √
Replace brake pads. Whenever worn to the limit
7*
Rear brake
Check operation, fluid level and vehicle for fluid leak-
age.
√√√√√ √
Replace brake pads. Whenever worn to the limit
8*
Brake hoses
Check for cracks or damage.
√√√√ √
Replace. Every 4 years
9*
Wheels
Check runout, spoke tightness and for damage.
Tighten spokes if necessary.
√√√√