TABLE OF CONTENTS
SAFETY INFORMATION
...................1-1
DESCRIPTION
...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
........................................3-1
Main switch/steering lock .................3-1
Indicator lights .................................3-2
Speedometer unit ............................3-2
Handlebar switches .........................3-3
Clutch lever ......................................3-4
Shift pedal ........................................3-4
Brake lever ......................................3-4
Brake pedal .....................................3-5
Fuel tank cap ...................................3-5
Fuel ..................................................3-6
Fuel cock .........................................3-6
Starter (choke) knob “
1
” .................3-7
Seat .................................................3-8
Helmet holder ..................................3-8
Storage pouch .................................3-9
Shock absorber ...............................3-9
Sidestand .........................................3-9
Ignition circuit cut-off system .........3-10
PRE-OPERATION CHECKS
...............4-1
Pre-operation check list ...................4-2
OPERATION AND IMPORTANT
RIDING POINTS
.................................. 5-1
Starting a cold engine ..................... 5-1
Starting a warm engine ................... 5-2
Shifting ............................................ 5-2
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR
.................................. 6-1
Owner’s tool kit ................................ 6-1
Periodic maintenance and lubrication
chart ............................................. 6-2
Removing and installing panels ...... 6-5
Checking the spark plug .................. 6-6
Engine oil and oil filter element ....... 6-8
Replacing the air filter element and
cleaning the check hose ............ 6-11
Adjusting the carburetor ................ 6-12
Adjusting the engine idling
speed ......................................... 6-12
Checking the throttle cable free
play ............................................ 6-13
Valve clearance ............................. 6-13
Tires .............................................. 6-13
Spoke wheels ................................ 6-15
Adjusting the clutch lever free
play ............................................ 6-16Adjusting the brake lever free
play ............................................ 6-16
Adjusting the rear brake light
switch ......................................... 6-17
Checking the front and rear brake
pads ........................................... 6-17
Checking the brake fluid level ....... 6-18
Changing the brake fluid ............... 6-19
Drive chain slack ........................... 6-19
Cleaning and lubricating the drive
chain .......................................... 6-20
Checking and lubricating the
cables ........................................ 6-21
Checking and lubricating the
throttle grip and cable ................ 6-21
Checking and lubricating the brake
and shift pedals ......................... 6-22
Checking and lubricating the brake
and clutch levers ........................ 6-22
Checking and lubricating the
sidestand ................................... 6-23
Lubricating the rear
suspension ................................ 6-23
Checking the front fork .................. 6-24
Checking the steering ................... 6-24
Checking the wheel bearings ........ 6-25
Battery ........................................... 6-25
Replacing the fuse ........................ 6-27
Replacing the headlight bulb ........ 6-27
Replacing the tail/brake light
bulb ............................................ 6-29
OPERATION AND IMPORTANT RIDING POINTS
5-3
2
3
4
56
7
8
9 the neutral position, do not
coast for long periods of time
with the engine off, and do not
tow the motorcycle for long dis-
tances. The transmission is
properly lubricated only when
the engine is running. Inade-
quate lubrication may damage
the transmission.
Always use the clutch while
changing gears to avoid damag-
ing the engine, transmission,
and drive train, which are not
designed to withstand the
shock of forced shifting.
EAU16800
Tips for reducing fuel
consumption
Fuel consumption depends largely on
your riding style. Consider the following
tips to reduce fuel consumption:
Turn the starter (choke) off as
soon as possible.
Shift up swiftly, and avoid high en-
gine speeds during acceleration.
Do not rev the engine while shifting
down, and avoid high engine
speeds with no load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of
time (e.g., in traffic jams, at traffic
lights or at railroad crossings).
EAU16841
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17021
0–1000 km (0–600 mi)
Avoid prolonged operation above 1/3
throttle.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 1/2
throttle.
CAUTION:
ECA11281
After 1000 km (600 mi) of operation,
the engine oil must be changed, and
INDEX
A
Air filter element and check hose, replacing
and cleaning ..........................................6-11
Auxiliary light bulb, replacing ...................6-30
B
Battery .....................................................6-25
Brake and clutch levers, checking and
lubricating ..............................................6-22
Brake and shift pedals, checking and
lubricating ..............................................6-22
Brake fluid, changing ...............................6-19
Brake fluid level, checking .......................6-18
Brake lever ................................................3-4
Brake lever free play, adjusting ...............6-16
Brake pedal ...............................................3-5
C
Cables, checking and lubricating .............6-21
Carburetor, adjusting ...............................6-12
Care ...........................................................7-1
Caution, matte black ..................................7-1
Clutch lever ................................................3-4
Clutch lever free play, adjusting ..............6-16
D
Dimmer switch ...........................................3-3
Drive chain, cleaning and lubricating .......6-20
Drive chain slack .....................................6-19
E
Engine break-in .........................................5-3
Engine idling speed .................................6-12
Engine oil and oil filter element ..................6-8
Engine, starting a warm .............................5-2
Engine stop switch.....................................3-3
F
Front and rear brake pads, checking .......6-17Front fork, checking ................................. 6-24
Fuel ........................................................... 3-6
Fuel cock ................................................... 3-6
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ............................................. 3-5
Fuse, replacing ........................................ 6-27
H
Handlebar switches ................................... 3-3
Headlight bulb, replacing ......................... 6-27
Helmet holder ............................................ 3-8
High beam indicator light ........................... 3-2
Horn switch................................................ 3-3
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-10
Indicator lights ........................................... 3-2
K
Key identification number .......................... 9-1
M
Main switch/steering lock .......................... 3-1
Model label ................................................ 9-2
N
Neutral indicator light................................. 3-2
P
Panels, removing and installing................. 6-5
Parking ...................................................... 5-4
Part locations............................................. 2-1
Periodic maintenance and lubrication
chart ........................................................ 6-2
Pre-operation check list ............................. 4-2
R
Rear brake light switch, adjusting............ 6-17
Rear suspension, lubricating ................... 6-23
S
Safety information ..................................... 1-1
Seat ........................................................... 3-8
Shifting ...................................................... 5-2
Shift pedal ................................................. 3-4
Shock absorber ......................................... 3-9
Sidestand .................................................. 3-9
Sidestand, checking and lubricating........ 6-23
Spark plug, checking ................................. 6-6
Specifications ............................................ 8-1
Speedometer unit ...................................... 3-2
Starter (choke) knob.................................. 3-7
Starting a cold engine ............................... 5-1
Start switch................................................ 3-3
Steering, checking................................... 6-24
Storage...................................................... 7-3
Storage pouch ........................................... 3-9
Supporting the motorcycle ...................... 6-31
T
Tail/brake light bulb, replacing ................ 6-29
Throttle cable free play, checking ........... 6-13
Throttle grip and cable, checking and
lubricating ............................................. 6-21
Tires ........................................................ 6-13
Tool kit....................................................... 6-1
Troubleshooting ...................................... 6-34
Troubleshooting chart ............................. 6-35
Turn signal indicator light .......................... 3-2
Turn signal light bulb, replacing .............. 6-29
Turn signal switch ..................................... 3-3
V
Valve clearance....................................... 6-13
Vehicle identification number .................... 9-1