CAUTION:
Do not refuel with the engine running *. Turn the ignition off or to position I. If the ignition is on, an incorrect
reading could occur in the fuel gauge.
After refueling, close the fuel filler cap by turning it clockwise until it clicks into place *.
Allow for fuel expansion by not overfilling the tank. Overfilling could also cause damage to the emission control
systems.
Avoid spilling gasoline during refueling. In addition to causing damage to the environment, gasolines containing
alcohol can cause damage to painted surfaces, which may not be covered under the New Vehicle Limited Warranty.
Do not use gasolines containing methanol (methyl alcohol, wood alcohol). This practice can result in vehicle
performance deterioration and can damage critical parts in the fuel system. Such damage may not be covered under the
New Vehicle Limited Warranty.
* If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine
Light (malfunction indicator lamp) may indicate a fault.
However, your vehicle's performance will not be affected. Use only Volvo original or approved fuel filler caps.
pg. 75 Starting the engine
Starting the engine
1. Fasten the seat belt.
WARNING!
Before starting, check that the seat, steering wheel and mirrors are adjusted properly. Make sure the brake pedal can
be depressed completely. Adjust the seat if necessary. See page 54
.
2. Apply the parking brake, if not already set. The gear selector is locked in the (P)ark position (SHIFTLOCK).
3. Without touching the accelerator pedal, turn the ignition key* to the starting position. Allow the starter to operate
for up to 5 seconds (turbo: 10 seconds). Release the key as soon as the engine starts. If the engine fails to start, repeat
this step.
NOTE: On certain models, when the car is started, idle speed may be noticeably higher than normal for a short period,
depending on the temperature of the engine.
This has been done to help bring components in the emission control system to their normal operating temperature as
quickly as possible, which enables them to function normally.
For cold starts at altitudes above 6000 ft (1800 meters), depress the accelerator pedal halfway and turn the key to the
starting position. Release the pedal slowly when the engine starts.
4. To release the gear selector from the (P)ark position, the engine must be running (or the ignition key must be in
position II) and the brake pedal must be depressed. While keeping firm pressure on the brake pedal, release the parking
brake.
5. Select the desired gear. The gear engages after a very slight delay which is especially noticeable when selecting R.
NOTE:
Your car is equipped with a KEYLOCK system. When the engine is switched off, the gear selector must be in the
( P )ark position before the key can be removed from the ignition switch.
When starting in cold weather, the transmission may shift up at slightly higher engine speeds than normal until the
automatic transmission fluid reaches normal operating temperature.
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The Comfort mode chassis setting offers the greatest amount of shock absorption and the softest ride. This mode is
recommended for long-distance driving, or when driving in slippery conditions.
If Comfort mode was selected when the engine was switched off, this mode will be active when the engine is restarted.
Sport
An indicator lamp in the button will come on when this mode has been activated.
In Sport mode, shock absorption is stiffer to reduce the car's body sway during cornering and to provide more
immediate steering response.
If this setting was selected when the engine was switched off, Sport mode will be active when the engine is restarted.
pg. 83 Front/rear park assist (option/accessory)
A - front (accessory as available), B - rear (option)
Front/rear park assist
The park assist system(s) are designed to assist you when driving into parking spaces, garages, etc. They utilize
ultrasound sensors located in the bumpers to measure the distance to a vehicle or other object, or a person who may be
close to the front or rear of the vehicle.
When is park assist active?
Front: the system is active from the time the engine is started until the car exceeds a speed of approximately 10 mph
(15 km/h).
Rear: when the engine is running and reverse gear is selected.
NOTE:
· If the vehicle is equipped with front and rear park assist, both systems will either be activated or deactivated together.
They cannot be used separately.
· The indicator light in the button (see the illustration on page 31
) will light up to indicate that park assist system(s) are
activated.
When park assist is actively working:
1. The audio system's volume will be reduced.
2. An intermittent signal will be audible from the speakers to indicate that you are approaching a person, object,
parked vehicle, etc.
The signals begin when the distance between the bumper and the object is:
Rear: approximately 5 feet (1.5 meters)
Front: approximately 2.5 ft (0.8 meters)
3. At a distance of approximately 1 foot (30 cm), the signal will become constant.
Deactivating the system(s)
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run flat tires.
Tires of this type have specially reinforced sidewalls that make it possible to continue driving in the event of a drop in
inflation pressure. Tires of this type are mounted on special rims.
NOTE: Self supporting run flat tires are only available in conjunction with TPMS.
If a self supporting run flat tire should lose inflation pressure, the yellow TPMS warning symbol (
) in the
instrument panel lights up to alert the driver, and a message will be shown in the text window in the instrument panel.
If this occurs, reduce vehicle speed to a maximum of 50 mph (80 km/h). The vehicle can be driven approximately 50
miles (80 km), or somewhat farther if the vehicle is not heavily loaded. The tire should be replaced as soon as
possible.
Hard braking and sudden steering maneuvers should be avoided.
In certain cases, it may be difficult to see which self supporting run flat tire is defective. To determine which tire is
damaged, check the inflation pressure of all four tires.
WARNING!
• Only specially trained persons should mount self supporting run flat tires.
• If self supporting run flat tires are mounted, the vehicle must be equipped with a Tire Pressure Monitoring System.
• After a low pressure warning has been displayed, do not exceed 50 mph (80 km/h).
• Avoid severe cornering and hard braking, and minimize the distance traveled before replacing the self supporting
run flat tire.
• Self supporting run flat tires cannot be repaired. They must be replaced if damaged or punctured.
pg. 104 Wheels and tires
Tire designations
Federal law mandates that tire manufacturers place standardized information on the sidewall of all tires (see the
illustration).
The following information is listed on the tire sidewall:
The tire designation (the following figures are examples of a tire designation):
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2 0 0 5
VOLVO S80
Chapter 8 - Maintenance/Servicing
pg. 113 Maintenance/Servicing
Fuses114
Replacing bulbs119
Paint touch up126
Washing the car127
Cleaning the upholstery129
Maintenance service, Warranty130
Fuel/emissions systems131
Drive belt, Coolant132
Emissions maintenance133
Washer fluid, Hoisting the car134
Opening the hood, Engine compartment135
Engine oil136
Power steering/Brake fluid reservoirs138
Replacing the battery139
Battery maintenance140
Replacing wiper blades141
pg. 114 Fuses
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Fuse box on the edge of the dashboard
Fuses are located inside the access panel on the edge of the dashboard. When replacing a blown fuse, be sure to
replace it with a new one of the same color and amperage (written on the fuse).
Location Amperage
1 Power driver's seat (option) 25A
2 Power passenger's seat (option) 25A
3 Climate system blower 30A
4 Control module - front passenger's door 25A
5 Control module - driver's door 25A
6 Ceiling lighting, upper electrical control module 10A
7 Moon roof (option) 15A
8 Ignition switch, SRS system, engine control module,
immobilizer 7.5A
9 Onboard diagnostics, headlight switch, steering wheel angle sensor, steering wheel control
module 5A
10 Audio system 20A
11 Audio system amplifier 30A
12 Navigation system display (option) 10A
13 -
14 -
15 -
16 -
17 -
18 -
19 -
20 -
21 -
22 -
23 -
24 -
25 -
26 -
27 -
28 -
29 -
30 -
31 -
32 -
33 -
34 -
35 -
36 -
37 -
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38-
pg. 117 Fuses in the passenger compartment
Fuse box in the passenger compartment, behind the plastic cover
This fuse box is located behind the plastic cover below the steering wheel. When replacing a blown fuse, be sure to
replace it with a new one of the same color and amperage (written on the fuse).
Location Amperage
1 Heated passenger's seat (option) 15A
2 Heated driver's seat (option) 15A
3 Horn 15A
4 -
5 -
6 -
7 -
8 Alarm siren 5A
9 Brake light switch feed 5A
10 Instrument panel, climate system, power driver's seat (option) 10A
11 12-volt sockets - front and rear seats 15A
12 -
13 -
14 Headlight wipers (certain models) 15A
15 ABS, STC/DSTC 5A
16 Power steering, Bi -Xenon headlights (option) 10A
17 Driver's side front foglight (option) 7.5A
18 Passenger's side front foglight (option) 7.5A
19 -
20 -
21 Transmission control module, reverse gear block (M66 gearbox) 10A
22 Driver's side high beam 10A
23 Passenger's side high beam 10A
24 -
25 -
26 -
27 -
28 Power passenger's seat (option), audio system 5A
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Number of valves24
Charge air cooler (Intercooler)
Turbocharged engines employ a turbo-compressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Designation: Volvo B 5254 T2
Output 208 hp at 5000 rpm (154 kW/83 rps)
Max. torque 236 ft. lbs. at 1500-4500 rpm (320 Nm/25-75 rps)
Number of cylinders 5
Bore 3.27" (83 mm)
Stroke 3.67" (93.2 mm)
Displacement 2.5 liters
Compression ratio 9.0:1
Number of valves 20
All specifications are subject to change without prior notice.
pg. 147 Oil/fluid specifications and volumes
Engine oil
Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/CF and SJ/Energy Conserving.
Extra oil additives must not be used.
Volume: (including filter):
5-cylinder turbo engine - 6.1 US qts (5.8 liters).
6-cylinder engines - 6.9 US qts (6.6 liters).
Automatic transmission fluid
Total volume: 7.6 US qts (7.2 liters).
Type: JWS 3309
Different types of oil should never be mixed.
Cooling system
Type: Positive pressure, closed system. The thermostat begins to open at 194 °F (90 °C).
Coolant: Volvo original coolant/antifreeze.
Volume: 9.5 US qts (9.0 liters)
Power steering fluid
Volvo synthetic power steering fluid (Pentosin CHF 11S) P/N 1161529 or equivalent.
Volume: 0.95 US qt (0.9 liter).
Brake fluid
DOT 4+ boiling point > 536°F (280° C) P/N 9437433
Volume: 0.6 US qt (0.6 liter)
Climate control system - refrigerant (R 134a)
Oil: PAG
Volume: 2.2 lbs (1000 g) R134a.
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Fuel
Minimum octane requirement - AKI 87 (RON 91)
Volume (fuel tank): 21.1 US gals (80 liters) on T6 models, or 18 US gal. (68 liters) on the S80 All Wheel Drive and
the S80 2.5T Front Wheel Drive.
Washer fluid reservoir
Volume: 6 cyl: 4.7 US qts. (4.5 liters)
All specifications are subject to change without prior notice.
pg. 148 Fuel system, Distributor ignition system, Suspension
Fuel system
The engine is equipped with a multiport fuel injection system.
Distributor ignition system
Firing order: 15-3-6-2-4
Distributor ignition setting: Not adjustable
Spark plugs: B 6284 T: P/N 271367-4 (or equivalent)
B 5254 T2: Champion RC8PYP 8 (or equivalent)
Spark plug gap: 0.028-0.032" (0.7-0.8 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)
WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
Replacing distributor ignition components e.g. plugs, coil, etc.
Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to an unladen car but include fuel, coolant and spare wheel.
Rear suspension
Individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
Vehicle loading
The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire
information label. The label is located on the inside of the fuel filler door and lists vehicle design limits. Do not load
your car beyond the load limits indicated.
WARNING!
Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure
resulting in loss of vehicle control without prior warning.
All specifications are subject to change without prior notice.
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