2005 TOYOTA AVENSIS roof

7408U±01
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
74±5
AVENSIS REPAIR MANUAL (RM1018E)
PROBLEM SYMPTOMS TABLE
SymptomSuspected AreaSee Page
AUTO function does not operate1. Sliding roof motor assy74±3
Sliding roof system does not operate
1. S/ROOF fuse
2. GAUGE1 fuse
3. IG1 relay
4. Integration relay
5. Sliding roof housing assy
6. Sliding roof motor switch assy
7. Sliding roof motor assy
8. Wire harness±
±
±
±
74±15 74±6
74±3
74±3
Sliding roof system stops operation halfway
1. Sliding roof motor assy
2. Wire harness
3. Sliding roof housing assy74±3
74±3
74±15

7408T±01
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
74±3
AVENSIS REPAIR MANUAL (RM1018E)
ON±VEHICLE INSPECTION
1. CHECK WINDOW LOCK SWITCH
(a) Check that operation of the power windows excluding the driver side and the sliding roof are disabled
when the window lock switch of the power window master switch is pressed.
(b) Check that the power windows and the sliding roof can be operated when the window lock switch is
pressed again.
2. CHECK AUTO SLIDE±OPEN/CLOSE FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows when the tilt±UP/ DOWN func-
tion is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass

Ignition switch ONSLIDE OPENPressed for more than 0 3 secFully openIgnition switch ON

Window lock switch OFFTILT UPPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation.
3. CHECK AUTO TILT UP/DOWN FUNCTION
(a) Check that the sliding roof switch can operate the sliding roof as follows when the slide±OPEN/CLOSE
function is not being used:
Standard:
ConditionSwitch ConditionSwitch OperationRoof Glass

Ignition switch ONTILT UPPressed for more than 0 3 secFully tilted upIgnition switch ON

Window lock switch OFFSLIDE OPENPressed for more than 0.3 sec.Fully closed
HINT:
The sliding roof stops partway when the sliding roof switch is pushed on either side during AUTO operation.
4. CHECK SLIDING ROOF OPERATION FUNCTION AFTER IGNITION IS TURNED OFF
(a) When both of the following conditions are fulfilled, check that the power windows and the sliding roof
can be operated even after the ignition switch is turned OFF:

Within 43 seconds after the ignition switch is turned OFF

When the driver side door is closed
5. CHECK JAM PROTECTION FUNCTION
HINT:
The jam protection function prevents any part of your body from getting caught by accident between the ve-
hicle body and the roof glass during sliding roof operation.
Operative condition:

AUTO CLOSE

AUTO CLOSE during sliding roof operation after the ignition switch is turned OFF

AUTO TILT±DOWN

AUTO TILT±DOWN during sliding roof operation after the ignition switch is turned OFF
CAUTION:

Do not check this function using a part of your body such as your hand. Also, pay thorough
attention that nothing gets caught by accident during this process.

If this function is checked by inserting a thin object (less than 5 mm (0.20 in.)) between the roof
glass and vehicle body, it may not operate.

B68295
B68296
74±4
±
SLIDING ROOF/CONVERTIBLE SLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(a) When the slide±OPEN/CLOSE function is operating: Check that the sliding roof opens approximately 200 mm
(7.87 in.) right when something gets caught between the
vehicle body and the roof glass during sliding roof opera-
tion.
(b) When the tilt±UP/DOWN function is operating: Check that the sliding roof fully tilts up when something
gets caught between the vehicle body and the roof glass
during sliding roof operation.
6.CHECK FAIL±SAFE FUNCTION
(a) If the sliding roof does not close because the jam protection function o\
perates improperly, press the sliding roof switch on the TILT UP side and until the sliding roof fully closes. Then you can close th\
e
sliding roof using manual operation.

7408S±01
B67836
Combination Meter AssyRoof Console Box

Sliding Roof Motor Switch Assy
Sliding Roof Drive
Gear Sub±assy
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
74±1
AVENSIS REPAIR MANUAL (RM1018E)
SLIDING ROOF SYSTEM
LOCATION

B67299
LHD Models
RHD Models
Instrument Panel J/B Assy

GAUGE1 Fuse

S/ROOF Fuse

IG1 Relay

Integration Relay
Instrument Panel J/B Assy

GAUGE1 Fuse

S/ROOF Fuse

IG1 Relay

Integration Relay
74±2
± SLIDING ROOF/CONVERTIBLESLIDING ROOF SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)

± THEFT DETERRENT & DOOR LOCKTHEFT DETERRENT SYSTEM
73±35
AVENSIS REPAIR MANUAL (RM1018E)
6. INTRUSION (THEFT WARNING) SENSOR
(a) Function of the intrusion sensor:
The intrusion sensor (theft warning redar sensor) senses any moving object by using ultrasonic waves
and outputs the signals to communicate an intrusion to the theft warning ECU so that the theft deterrent
system can set off the alarm.
When the theft deterrent system is switched to the arming preparation state, the intrusion sensor is
supplied with S+B by the theft warning ECU. This causes the theft deterrent system to set off the alarm
when the signal is input from the intrusion sensor in a situation such as the window glass being broken.
(b) Press the intrusion sensor OFF switch.
HINT:
The theft deterrent system can be set (switched to the arming preparation state) with the intrusion sensor
OFF when an animal is left inside the vehicle.
(1) Make sure that the theft deterrent system is in the disarmed state.
(2) Press the intrusion sensor OFF switch once.
HINT:
The intrusion sensor and the OFF switch are provided on the roof console box in the vehicle front interior.
NOTICE:
The intrusion sensor returns to ON (initial state) when the doors are unlocked by the wireless opera-
tion.
7. THEFT WARNING (SELF±POWER) SIREN
(a) The theft warning siren has an internal battery. If any of the vehicle's battery or communication lines
are opened, the theft warning siren detects it by itself and sounds. Although the theft warning siren
usually sounds by receiving a signal from the theft warning ECU usually, the theft warning siren can
sound using its internal battery in case that the vehicle's battery is opened.
(b) The theft warning ECU sends an arming signal to the theft warning siren while transferring to the armed
state, as well as sending a disarming signal to the siren while transferring to the disarmed state. Addi-
tionally, the theft warning ECU can sound the theft warning siren by sending an alarm signal in the
alarm sounding state.

7408Y±01
±
SLIDING ROOF/CONVERTIBL ESLIDING ROOF
74±15
AVENSIS RE PAIR MANUAL (RM1018E)
REPLACEMENT
1. REMOV E ROOF HEADLINING ASSY ( See pages 76±36, 76±45 and 76±54 )
2 . REMOVE SLIDING ROOF GLASS SUB±ASSY
(a ) Using a torx drive r, remove the 4 screws and glass.
3 . REMOVE SLIDING ROOF HOUSING SUB±ASSY
(a ) Remove the 8 bolts and 4 brackets.
(b ) Remove the 8 nuts and roof housing.
4 . REMOVE SLIDING ROOF DRIVE GEAR SUB±ASSY
(a ) Remove the 3 bolts and drive gea r.
5 . INSTALL SLIDING ROOF DRIVE GEAR SUB±ASSY
(a ) Install the drive gear with the 3 bolts.
6 . INSTALL SLIDING ROOF HOUSING SUB±ASSY
(a ) Install the roof housing with the 8 nuts.
(b ) Install the 4 brackets with the 8 bolts.
7 . ADJUST SLIDING ROOF GLASS SUB±ASSY
(a ) Check for a di fference in levels between the sliding roof (weatherstrip) and roof pan\
el.
Dimension (Front end and rear end): 0
1.5 mm (0
0.059 in.)
Dimension (Corner of rear side): 0
2.0 mm (0
0.079 in.)
(b ) Chec k for a di fference in levels between the sliding roof (glass) and roof panel fron\
t end and rear end.
Dimensio n (Front end and rear end): 6.0 mm (0.236 in.)
(c ) Adjust the roof panel.
(1 ) Loose n the adjusting screw to adjust the sliding roof panel position, and tigh\
ten the screw in the
positio n where the sliding roof panel is fixed.
T orque: 4.0 N
m (40 kgf
cm, 35 in.
lbf)
(d ) Inspect for leaks.
(1 ) Adjusting the sliding roof, check that there are no water leaks.
8 . INSTALL SLIDING ROOF GLASS SUB±ASSY
(a ) Install the glass with the 4 screws.
9 . CHECK FOR WATER LEAKS
10 . RESET SLIDING ROOF POSITION ( See page 74±7)
1 1 . INS TALL ROOF HEADLINING ASSY ( See pages 76±36, 76±45 and 76±54 )

7408X±01
B66561
Roof Side Garnish Inner RH
Front Pillar Garnish RH
Front Door Opening Trim Weatherstrip RH
Center Pillar Garnish RH
Rear Door Opening Trim Weatherstrip RH
Front Door
Scuff Plate RH
Rear Door Scuff
Plate RH
Cowl Side Trim Board RH
41.2 (420, 30)
Center Pillar Garnish
Lower RH
Front Pillar Garnish LH
Front Door Opening Trim
Weatherstrip LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH
Center Pillar Garnish Lower LH
Rear Door Scuff Plate LH
Center Pillar Garnish LH
Rear Door Opening Trim
Weatherstrip LH
Roof Side Garnish Inner LH
Package Tray
Trim Panel Assy
N
m (kgf
cm ft
lbf): Specified torque
41.2 (420, 30)
74±8
± SLIDING ROOF/CONVERTIBLESLIDING ROOF
AVENSIS REPAIR MANUAL (RM1018E)
SLIDING ROOF
COMPONENTS