±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±75
AVENSIS REPAIR MANUAL (RM1018E)
CONFIRMATION DRIVING PATTERN
(a)Connect the hand±held tester to the DLC3.
(b)Record the DTC and freeze frame data.
(c)Use the hand±held tester to set to the check mode (See page 05±5).
(d) Read the value on the misfire counter for each cylinder when idling. If \
the value is displayed on the
misfire counter, skip the following procedure of confirmation driving.
(e) Drive the vehicle several times with the engine speed, load and its surr\
ounding range shown with EN- GINE SPD, CALC LOAD in the freeze frame data or MISFIRE RPM, MISFIRE LOAD in\
the data list.
If you do not have the hand±held tester, turn the ignition switch OFF after the symptom is simulated
once. Then repeat the simulation process again.
HINT:
In order to memorize the DTC of the misfire, it is necessary to drive arou\
nd MISFIRE RPM, MISFIRE LOAD
in the following data list. Be sure not to turn the ignition switch OFF, because the diagnosis system is changed
from the check mode to the nomal mode and will result in all of the DTCs and\
the freeze frame data being
erased.
Engine SpeedTime
Idling5 minutes and 45 seconds or more
1,000 rpm4 minutes or more
2,000 rpm2 minutes and 30 seconds or more
3,000 rpm1 minute and 30 seconds or more
(f) Check if there is misfire by monitoring the DTC and the freeze frame data, an\
d then record them.
(g) Turn the ignition switch OFF and wait for at least 5 seconds.
INSPECTION PROCEDURE
HINT:
If the other DTCs besides misfire are memorized simultaneously, perform the troubleshooting for them
first.
Read freeze frame data using \f \b \f\f
Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for d\
etermining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ra\
tio was lean or rich, etc. at
the time of the malfunction.
If the misfire is not occured when the vehicle is brought to the workshop,\
it can be confirmed by repro-
ducing the condition of the freeze frame data. After finishing the repai\
r, confirm that there is no misfire
(See the confirmation driving pattern).
When either of SHORT FT #1 or LONG FT #1 the freeze frame data is over the range of 20%, there
is a possibility that the air±fuel ratio is inclining either to ºR\
ICHº (±20% or less) or ºLEANº (+20% or
more).
When COOLANT TEMP in the freeze frame data is less than 80
C (176
F), there is a possibility of
misfire only during warming up.
In case that the misfire cannot be reproduced, this may be because of th\
e driving with the shortage
of fuel, the use of improper fuel, a stain of ignition plug and etc.
A58686
Vihicle speed40 km/h
(25mph)
IG SW OFF Once
40sec.
or more
60 sec.
or more 10 sec.Twice
40sec.
or more
12 times
40sec.
or more
10 sec.10 sec.
( 1) (
3)
( 4)
Idling( 2) (
3)
( 4) (
3)
( 5)
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±55
AVENSIS REPAIR MANUAL (RM1018E)
CONFIRMATION DRIVING PATTERN
1.Connect the hand±held tester to the DLC3. ( 1)
2.Switch the hand±held tester from the normal mode to the check mode (\
See page 05±5). ( 1)
3. Start the engine and let the engine idle for 60 seconds or more. ( 2)
4. Drive the vehicle at 40 km/h (25 mph) or more for 40 seconds or more. \
( 3)
5. Let the engine idle for 10 seconds or more. ( 4)
6. Perform steps 4 to 5 12 times. ( 5)
HINT:
If a malfunction exists, the CHECK ENG will be illuminated on the multi±\
information display during step 6.
NOTICE:
If the conditions in this test are not strictly followed, detection of t\
he malfunction will not be possible.
If you do not have a hand±held tester, turn the ignition switch OFF after performing steps from 3 to
6, then perform steps from 3 to 6 again.
INSPECTION PROCEDURE
HINT:
Hand±held tester only:
Narrowing down the trouble area is possible by performing ACTIVE TEST of the following \
ºA/F CONTROLº
(heated oxygen sensor or other trouble areas can be distinguished).
(a) Perform ACTIVE TEST using hand±held tester (A/F CONTROL).
HINT:
ºA/F CONTROLº is an ACTIVE TEST which changes the injection volume\
±12.5 % or +25 %.
(1) Connect the hand±held tester to the DLC3 on the vehicle.
(2) Turn the ignition switch ON.
(3) Warm up the engine with the engine speed at 2,500 rpm for approximately 9\
0 sec.
(4) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / A/F CONTROLº\
.
(5) Perform ºA/F CONTROLº whith the engine in an idle condition (pres\
s the right or left button).
Result:
Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 % rich output: More than 0.55 V
±12.5 % lean output: Less than 0.4 V
A72925
E2
Engine Coolant Temperature Sensor
2
1B±W
BR
E2 THWECM
19
E13
E13 285V
R 05±34
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0115 ENGINE COOLANT TEMPERATURE CIRCUIT
CIRCUIT DESCRIPTION
A thermistor is built into the engine coolant temperature sensor and changes the resistance value according
to the engine coolant temperature.
The structure of the sensor and connection to the ECM is the same as the ones of the intake air temperature
sensor.
DTC No.DTC Detecting ConditionTrouble Area
P0115Open or short in water temp. sensor circuit
Open or short in Engine coolant temperature sensor circuit
Engine coolant temperature sensor
ECM
If the ECM detects the DTC ºP0115º, it enters the fail±safe mode in which the engine coolant temperature
is assumed to be 80 C (176 F).
HINT:
After confirming DTC P0115, use the hand±held tester to confirm the engine coolant temperature in ºDIAG-
NOSIS / OBD/MOBD / DATA LIST / ALLº.
Temperature DisplayedMalfunction
±40 C (±40 F)Open circuit
140 C (284 F) or moreShort circuit
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using
Freeze frame data records the engine conditions
when a malfunction is detected. When troubleshooting, it is useful for determining whether the vehicle
was running or stopped, the engine was warmed up or not, the air±fuel ratio was lean or rich, etc. at
the time of the malfunction.
If different DTCs that are related to a different system are output simultaneously while terminal E2 is
used as a ground terminal, terminal E2 may be open.
05B3Q±02
A05134
2.2V
A79088
K1
Knock SensorECM
FKN+
E12 (Shielded)
1EB1
11
W
E122
FKN± B
EH J12
J13
Junction
Connector EDEB1 2WB2
BR
BR J12 J13E D
± DIAGNOSTICSSFI SYSTEM (1ZZ±FE/3ZZ±FE)
05±81
AVENSIS REPAIR MANUAL (RM1018E)
DTC P0325 KNOCK SENSOR 1 CIRCUIT MALFUNCTION
(BANK 1)
CIRCUIT DESCRIPTION
Knock sensor is fitted on the cylinder block to detect the engine knocking. This sensor contains a piezoelec-
tric element which generates a voltage when it becomes deformed, which occurs when the cylinder block
vibrates due to knocking. If engine knocking occurs, the ignition timing is delayed to suppress it.
DTC No.DTC Detecting ConditionTrouble Area
P0325No knock sensor signal to the ECM with engine speed 3,000
rpm or moreOpen or short in knock sensor circuit
Knock sensor (under±torqued or loose)
ECM
HINT:
If the ECM detects the DTC ºP0325º, it enters the fail±safe mode in which the corrective retarded angle value
is set to the maximum value.
Reference:
Inspection using the oscillascope.
(1) Run the engine at 4,000 rpm, check the waveform
between terminal KNKL of the ECM connector and
body ground.
HINT:
The correct waveform is as shown on the left.
(2) Spread the time on the horizontal axis, and confirm
that period of the wave is 80 seconds (Normal
mode vibration frequency of knock sensor: 11.7
kHz).
HINT:
If the vibration frequency in the normal mode is not 11.7 kHz,
the sensor is out of order.
WIRING DIAGRAM
05C6C±01
05C6L±01
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Date Vehicle
Brought in
License No.
VIN
Production Date
Licence No.
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Driveability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Data Problem
Occurred
Problem Frequency
Condition When
Problem Occurs
Weather
Engine Operation
Engine Temp. Place Outdoor
TemperatureConstant
Sometimes ( times per day/month)Once only
Other
Fine
CloudyRainySnowyVarious/Other
Hot
Warm Cool
HighwaySuburbsInner CityUphillDownhill
Rough road
Other
Cold
Warming upAfter Warming upAny temp.Other
Starting
Just after starting ( min.)IdlingRacing
Driving
Constant speedAccelerationDeceleration
A/C switch ON/OFF
Other
Condition of check engine warning light
(CHK ENG)Remains on Sometimes lights up Does not light up
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal Malfunction code(s) (code )
Freeze frame data ( )
Normal mode
(Pre±check)
Check Mode DTC InspectionInspector's
Name
Cold (approx. C/ F)
05±148
± DIAGNOSTICSSFI SYSTEM (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
CUSTOMER PROBLEM ANALYSIS CHECK
05C7H±01
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±143
AVENSIS REPAIR MANUAL (RM1018E)
SFI SYSTEM(1AZ±FE)
HOW TO PROCEED WITH TROUBLESHOOTING
When using hand±held tester, troubleshoot in accordance with the procedure
shown below.
1VEHICLE BROUGHT TO WORKSHOP
2CUSTOMER PROBLEM ANALYSIS (See page 05±148)
3CONNECT THE HAND±HELD TESTER TO DLC3
HINT:
If the display indicates a communication fault in the tool, inspect DLC3.
4CHECK DTC AND FREEZE FRAME DATA(See page 05±149)
HINT:
Record or print DTC and freeze frame data, if needed.
5CLEAR DTC AND FREEZE FRAME DATA (See page 05±149)
6VISUAL INSPECTION
7SETTING THE CHECK (TEST) MODE DIAGNOSIS (See page 05±149)
8 PROBLEM SYMPTOM CONFIRMATION
HINT:
If the engine does not start, perform steps 10 and 12 first.
AMalfunction does not occur
BMalfunction occurs
B GO TO STEP 10
A
A58686
Vehicle speed40 km/h
(25 mph)
IG SW OFF Once
40 sec.
or more
60 sec.
or more 10 sec.Twice
40 sec.
or more
12 times
40 sec.
or more
10 sec.10 sec.
( 1) (
3)
( 4)
Idling( 2) (
3)
( 4) (
3)
( 5)
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±213
AVENSIS REPAIR MANUAL (RM1018E)
CONFIRMATION DRIVING PATTERN
1.Connect the hand±held tester to the DLC3. ( 1)
2.Switch the hand±held tester from the normal mode to the check mode (See page 05±149). ( 1)
3. Start the engine and let the engine idle for 60 seconds or more. ( 2)
4. Drive the vehicle at 40 km/h (25 mph) or more for 40 seconds or more. \
( 3)
5. Let the engine idle for 10 seconds or more. ( 4)
6. Perform steps 4 to 5 12 times. ( 5)
HINT:
If a malfunction exists, the CHK ENG will be illuminated on the multi±\
information display during step 6.
NOTICE:
If the conditions in this test are not strictly followed, detection of t\
he malfunction will be impossible.
If you do not have a hand±held tester, turn the ignition switch OFF after performing steps from 3 to
6, then perform steps from 3 to 6 again.
INSPECTION PROCEDURE
HINT:
Hand±held tester only:
Narrowing down the trouble area is possible by performing ACTIVE TEST of the following \
ºA/F CONTROLº
(A/F sensor, heated oxygen sensor or other trouble areas can be distinguished).
(a) Perform ACTIVE TEST using the hand±held tester (A/F CONTROL).
HINT:
ºA/F CONTROLº is an ACTIVE TEST which changes the injection volume\
±12.5 % or +25 %.
(1) Connect the hand±held tester to the DLC3 on the vehicle.
(2) Turn the ignition switch ON.
(3) Warm up the engine with the engine speed at 2,500 rpm for approximately. 90 sec.
(4) Select the item ºDIAGNOSIS / OBD/MOBD / ACTIVE TEST / A/F CONTROLº\
.
(5) Perform ºA/F CONTROLº with the engine in an idle condition (press\
the right or left button).
Result:
A/F sensor reacts in accordance with increase and decrease of injection \
volume:
+25 % rich output: Less than 3.0 V
±12.5 % lean output: More than 3.35 V
Heated oxygen sensor reacts in accordance with increase and decrease of injection volume:
+25 % rich output: More than 0.55 V
±12.5 % lean output: Less than 0.4 V
05CDU±01
FI2547
A76859
Hand±Held Tester
DLC3
05±294
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
PRE±CHECK
1.DIAGNOSIS SYSTEM
(a)Description for Euro±OBD (European spec.)
When troubleshooting Euro±OBD vehicles, the
only difference from the usual troubleshooting pro-
cedure is that you connect an OBD scan tool com-
plying with ISO 15031±4 or a hand±held tester to
the vehicle, and read off various data output from
the vehicle's ECM.
Euro±OBD regulations require that the vehicle's
on±board computer illuminates the check engine
warning light (CHK ENG) on the instrument panel
when the computer detects a malfunction in the
emission control system / components or in the
powertrain control components which affect ve-
hicle emissions, or a malfunction in the computer. In
addition to an illumination of the CHK ENG when a
malfunction is detected, the applicable Diagnostic
Trouble Codes (DTCs) prescribed by ISO 15031±4
are recorded in the ECM memory (See page
05±309). If the malfunction does not reoccur in 3
consecutive trips, the CHK ENG goes off automati-
cally but the DTCs remain recorded in the ECM
memory.
To check the DTCs, connect the OBD scan tool or
hand±held tester to Data Link Connector 3 (DLC3)
on the vehicle. The OBD scan tool or hand±held
tester also enables you to erase the DTCs and
check freeze frame data and various forms of en-
gine data. (For operating instructions, see the OBD
scan tool's instruction book.)
DTCs include ISO controlled codes and manufac-
turer controlled codes. ISO controlled codes must
be set as prescribed by the ISO, while manufacturer
controlled codes can be set freely by the manufac-
turer within the prescribed limits (See DTC chart on
page 05±309).
The diagnosis system operates in the normal mode
during normal vehicle use. It also has a check (test)
mode for technicians to simulate malfunction symp-
toms and troubleshoot. Most DTCs use 2 trip detec-
tion logic* to prevent erroneous detection, and to
ensure a thorough malfunction detection. By
switching the ECM to the check (test) mode using
hand±held tester when troubleshooting, a techni-
cian can cause the CHK ENG to illuminate for a mal-
function that is only detected once or momentarily
(Hand±held tester only) (See step 3).