2005 TOYOTA AVENSIS mirror

H02440Mandrel
RiveterWRONG
H02441
Riveter
Riveter
WRONG
WRONG
H02442
Riveter
WRONG
B68929
B69067
Butyl Tape
75±16
± ENGINE HOOD/DOORFRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:

Do not operate the riveter an angle as this will damage
it bend the mandrel.

Do not tilt the riveter when removing the rivet as the
speaker will not be tightened firmly.

Install the rivet while attaching the speaker to ensure
that it is tightened firmly.
(b) Connect the speaker connector.
32. INSTALL OUTER REAR VIEW MIRROR ASSY LH
(a) Install the mirror with the 3 screws.
Torque: 10 N
m (102 kgf
cm, 7 ft
lbf)
(b) Connect the mirror connector.
33. INSTALL FRONT DOOR SERVICE HOLE COVER
(a) Apply butyl tape to the door as shown in the illustration.
(b) Install the service hole cover.
HINT:

When installing the service hole cover, pull out the links
and connectors through the service hole cover.

There should be no wrinkles or folds after attaching the
service hole cover.

After attaching the service hole cover, check the sealing
quality.

B67989
Front Door Outside Handle Frame Sub±assy LHw/ Key:
Front Door Outside Handle Cover LH
Front Door Handle
Assy Outside LH
Front Door Outside Handle Pad Rear Front Door Outside
Handle Pad Front
Hole Plug
Front Door Lock Open Rod
Front Door w/ Motor Lock Assy LH
Door Lock Wire Harness Packing 5.0 (51, 44 in.´lbf)
Front Door Belt Moulding LH
Front Door Hinge
Assy Upper LH
Front Door Check Assy
30 (306, 22)

5.5 (56, 49 in.´lbf)
Front Door Hinge
Assy Lower LH26 (265, 19)
Front Door Weatherstrip LH
Cushion RubberFront Door Lower Frame
Bracket Garnish LH Outer Rear View Mirror Assy LH
Front Door Speaker No. 2
Front Door Service Hole Cover 
: Specified torqueN´m (kgf´cm, ft´lbf)


Precoated Part Non±reusable part Clip
26 (265, 19)
Front Door Lower
Frame Seal


Butyl Tape

10 (102, 7)
Front Door Stiffener
Cushion No. 1
Side Trim
Spacer LH
Key Cylinder
w/o Key:
Front Door Outside
Handle Cover LHw/ Speaker
Front Door Lower Frame
Bracket Garnish LH
± ENGINE HOOD/DOORFRONT DOOR
75±5
AVENSIS REPAIR MANUAL (RM1018E)

05–170
– DIAGNOSTICSSFI SYSTEM (1ZZ–FE/3ZZ–FE)(From February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
DTC P0604 INTERNAL CONTROL MODULE RANDOM
ACCESS MEMORY (RAM) ERROR
DTC P0606 ECM/PCM PROCESSOR
DTC P0607 CONTROL MODULE PERFORMANCE
DTC P0657 ACTUATOR SUPPLY VOLTAGE
CIRCUIT/OPEN
CIRCUIT DESCRIPTION
The ECM continuously monitors its internal memory status, internal circuits, and output signals to the throttle
actuator. This self–check ensures that the ECM is functioning properly. If any malfunction is detected, the
ECM will set appropriate DTCs and illuminate the MIL.
The ECM memory status is diagnosed by internal ”mirroring” of the main CPU and the sub CPU to detect
Random Access Memory (RAM) errors. The two CPUs also perform continuous mutual monitoring.
DTC No.DTC Detection ConditionTrouble Area
P0604
P0606
P0607
P0657
ECM internal errorECM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using the intelligent tester II. Freeze frame data record the engine condition when
malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was
moving or stationary, if the engine was warmed up or not, if the air–fuel ratio was lean or rich, and other data
from the time the malfunction occurred.
REPLACE ECM (See page 10–65 of Pub. No. RM1018E AVENSIS)
05B5M–07

B66033
B660325 Clamps



or
or or
or
or
or 71–12
– INSTRUMENT PANEL/METERINSTRUMENT PANEL SUB–ASSY LOWER (From
February, 2004)
AVENSIS REPAIR MANUAL SUPPLEMENT
(RM1098E)
34. REMOVE HEATER TO REGISTER DUCT NO.2
(a) Remove the screw , clip and the heater to register duct
No.2.
35. REMOVE INSTRUMENT PANEL LOWER ASSY
(a) Disconnect the hood lock control cable.
(b) Using a clip remover, remove the 2 clips.
(c) Remove the 2 bolts and 7 screws or .
(d) Disengage the 5 wire harness clamps.
(e) Remove the instrument panel lower assy.
36. REMOVE OUTER MIRROR SWITCH ASSY W/BEZEL
37. REMOVE FUSE BOX OPENING COVER
38. REMOVE GLOVE BOX LAMP ASSY
39. REMOVE INSTRUMENT PANEL BRACKET SUB–ASSY CENTER
(a) Remove the screw and the instrument panel bracket sub–assy center.