2005 SUZUKI MARUTI Cool

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FOREWORD
All information in this manual is based
on the latest product information
available at the time of publication.
Due to improvements or other
changes, there may be discrepancies
between information in this manual
and your vehicle. MARUTI SUZUKI
INDIA LIMITED reserves the right to
make production changes at any time,
without notice and without incurring
any obligation to make the same or
similar changes to vehicles previously
built or sold. This vehicle may not
comply with standards or regulations
of other countries. Before attempting
to register this vehicle in any other
country, check all applicable
regulations and make any necessary
modifications.
0-1This manual is an essential part of your
vehicle and should remain with the vehicle
when resold or otherwise transferred to a
new owner or operator. Please read this
manual carefully before operating your new
MARUTI SUZUKI and review the manual
from time to time. It contains important
information on safety, operation and
maintenance. You are invited to avail the
three Free Inspection Services as described
in the manual. Three free inspection
coupons are attached to this manual. Please
show this manual to your
dealer while you take your MARUTI SUZUKI
for any Service.
To prolong the life of your vehicle and
reduce maintenance cost, the periodic
maintenance must be carried out according
to “PERIODIC MAINTENANCE SCHEDULE”
described in “INSPECTION AND
MAINTENANCE” section of this manual. It
is essential for preventing trouble and
accidents to ensure your satisfaction and
safety. Daily inspection and care as per
“DAILY INSPECTION CHECKLIST”
described in the “INSPECTION AND
MAINTENANCE” section of this manual is
essential for prolonging the life of the
vehicle and for safe
driving.
MARUTI SUZUKI INDIA LIMITEDMARUTI SUZUKI INDIA LIMITED believes
in conservation and protection of Earth’s
natural resources. To that end, we
encourage every vehicle owner to recycle,
trade-in or properly dispose of, as
appropriate, used Engine Oil, coolant and
other fluids, batteries and tyres etc.

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BEFORE DRIVING
4-31
Continuing to drive the vehicle when
the malfunction indicator light is on
can cause permanent damage to the
vehicle’s emission control system, and
can affect fuel economy and
driveability.
CAUTION
Have the system inspected by an authorized
MARUTI SUZUKI dealer.
This light comes on when the ignition switch
is turned to the “ON” position, and goes off
when the engine is started.
If this light comes on while driving, the
power steering system may not work prop-
erly. Have the system inspected by your
MARUTI SUZUKI dealer.NOTE:
If the power steering system does not work
properly, you will feel heavier to steer but
you still will be able to steer.
83K-02-077
Electric Power Steering Light
This light comes on when the ignition switch
is turned to the “ON” position, and goes out
when the engine is started. The light will
come on and remain on if there is
insufficient oil pressure. If the light comes
on when driving, pull off the road as soon
as you can and stop the engine.
Check the oil level and add oil if necessary.
If there is enough oil, the lubrication sys-
tem should be inspected by your MARUTI
SUZUKI dealer before you drive the vehi-
cle again.Oil Pressure Light
83K-02-078
CAUTION
If you operate the engine with this
light on, severe engine damage can
result.
Do not rely on the Oil Pressure
Light to indicate the need to add oil.
Be sure to periodically check the
engine oil level.
Charging LightThis light comes on when the ignition switch
is turned to the “ON” position, and goes off
when the engine is started. The light will
come on and remain on if there is
something wrong with the battery charging
system. If the light comes on when the
engine is running, the charging system
should be inspected immediately by your
MARUTI SUZUKI dealer.High Engine Coolant Temperature
Warning Light (red color)
83K-02-07983K-02-080
When the ignition switch is turned to the
“ON” position, this light comes on briefly so
you can check that the light is working. If
this light blinks while driving, it means the
engine is running hot. Avoid driving condi-

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BEFORE DRIVING
4-32
CAUTION
Continuing to drive the vehicle when
engine overheating is indicated can
result in severe engine damage.Immobilizer System Light (Petrol)
83K-02-081
tions that may lead to actual overheating.
If the light stays on without blinking, then
the engine is overheating. Follow the
instructions in the “If the Engine Overheats”
of “EMERGENCY SERVICE” section.
83K-02-082
This light comes on when the ignition switch
is turned to the “ON” position, and goes off
when the engine is started. If this light
blinks with the ignition switch turned to
“ON”, there may be something wrong with
the immobilizer system. Contact your
MARUTI SUZUKI dealer to have the sys-
tem inspected.
Service Vehicle Soon (SVS) Light
(Diesel)When the ignition switch is turned to the
“ON” position, this light comes on briefly.
If this light comes on when the engine is
running, there may be something wrong with
the engine electronics system. Ask your
MARUTI SUZUKI dealer to have the system
inspected.
If this light blinks with the ignition switch
turned "ON", there may be something wrong
with the immobilizer system. Ask your
MARUTI SUZUKI dealer to have the system
inspected.
Vehicle will not start in this condition.Glow Plug Indicator Light
(Diesel)
83K-02-083
Open Door Warning Light
(if equipped)
83K-02-084
Turn Signal Indicators
83K-02-085
This light remains on until all doors (includ-
ing or excluding the tailgate, depending on
specification of vehicle) are completely
closed.When you turn on the left or right turn sig-
nals, the corresponding green arrow on the
instrument panel will flash along with the
respective turn signal lights. When you turn
on the hazard warning switch, both arrows If the coolant temperature is cool enough,
this light comes on when the ignition switch
is turned on and goes out when the glow
plug is heated enough for engine starting.

Downloaded from www.Manualslib.com manuals search engine 5783K4) Make sure the bonnet is fully closed and
latched.
5) Check the headlights, turn signal lights,
brake lights and horn for proper opera-
tion.
6) Adjust the seat and adjustable head
restraint (if equipped).
7) Check the brake pedal and the parking
brake lever.
8) Adjust the mirrors.
9) Make sure that you and all passengers
have properly fastened your seat belts.
10)Make sure that all warning lights come
on as the key is turned to the “ON” or
“START” position.
11)Check all gauges.
12)Make sure that the BRAKE SYSTEM
WARNING light turns off when the
parking brake is released.
Once a week, or each time you fill your fuel
tank, perform the following under-hood
checks:
1) Engine oil level
2) Coolant level
3) Brake fluid level
4) Windshield washer fluid level
5) Battery solution level
6) Bonnet latch operation
Pull the Bonnet release handle inside the
vehicle. Make sure that you cannot open
the Bonnet all the way without releasingthe secondary latch. Be sure to close
the Bonnet securely after checking for
proper latch operation. See “All latches,
hinges & locks” of “CHASSIS AND
BODY” in the “Periodic Maintenance
Schedule” in the “INSPECTION AND
MAINTENANCE” section for lubrication
schedule.
w ww w
w WARNING
Make sure the bonnet is fully closed
and latched before driving. If it is not,
it can fly up unexpectedly during
driving, obstructing your view and
resulting in an accident.
Once a month, or each time you fill your
fuel tank, check the tyre pressure using a
tyre pressure gauge. Also check the tyre
pressure of the spare tyre.since its pistons, piston rings and cylinder
walls have not yet become conditioned. New
engines reach the normal level of oil
consumption only after approximately 5000
km (3000 miles) driving.
When judging the amount of oil consump-
tion, note that the oil may become diluted
and make it difficult to accurately judge the
true oil level.
As an example, if a vehicle is used for
repeated short trips, and consumes a nor-
mal amount of oil, the dipstick may not
show any drop in the oil level at all, even
after 1000 km (600 miles) or more of driv-
ing. This is because the oil is gradually
becoming diluted with fuel or moisture,
making it appear that the oil level has not
changed.
You should also be aware that the diluting
ingredients evaporate out when the vehicle
is subsequently driven at high speeds, such
as on an expressway, making it appear that
oil is excessively consumed after high-speed
driving.
OPERATING YOUR VEHICLE
5-2
Engine Oil ConsumptionIt is normal for the engine to consume some
engine oil during normal vehicle operation.
The amount of engine oil consumed
depends on the viscosity of the oil, the
quality of the oil and the conditions the
vehicle is driven under.
More oil is consumed during high-speed
driving and when there is frequent acceler-
ation and deceleration. Under high loads,
your engine also will consume more oil.
A new engine also consumes more oil,
83K-03-003
Ignition SwitchEXAMPLE

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OPERATING YOUR VEHICLE
5-6
CAUTION
Stop turning the starter immediately
after the engine has started or the
starter system can be damaged.
Do not crank the engine for more
than 15 seconds at a time. If the
engine doesn’t start on the first try,
wait about 15 seconds before trying
again.
Warm engine
Crank the engine by turning the ignition key
to “START”. Release the key when the
engine starts.
CAUTION
When stopping the engine with tur-
bocharger:Downshifting Km/h
2nd to 1st 20
3rd to 2nd 54
4th to 3rd 80
5th to 4th 112
83K-03-009
Using the Transmission
Starting off
To start off, push in the clutch pedal and
change into 1st gear. After releasing the
parking brake, gradually release the clutch.
When you hear a change in the engine’s
sound, slowly press the accelerator while
continuing to gradually release the clutch.
Gear Changing
All forward gears are synchronized, which
provides for quiet, and easy changing.
Always push in the clutch pedal fully before
changing gears.Downshifting maximum allowable
speedsPetrol Engine
Downshifting Km/h
2nd to 1st 24
3rd to 2nd 60
4th to 3rd 92
5th to 4th 125
If the engine still does not start, try holding
the accelerator pedal all the way to the floor
while cranking. This should clear the engine
if it is flooded.(For Diesel Engine Model)Cold engine
Turn the ignition switch to the “ON” position
and wait until the glow plug indicator goes
out if it comes on. Crank the engine by
turning the ignition key to “START”. Release
the key when the engine starts. When stopping the engine after
climbing or high speed driving, let
the engine idle for about one minute
or more (if it is not prohibited) to
cool down the turbocharger and
engine oil. This is to prevent the
engine oil from over-deteriorating.
Deteriorated engine oil will damage
the bearings of the turbocharger.
Restarting diesel engine after fuel-
empty stop
The engine stops and the malfunction indi-
cator light comes on if the engine feels fuel
emptiness. To restart the engine, stop the
vehicles, hold the ignition key in “ON” posi-
tion for 5–10 seconds to feed fuel, then
perform above engine starting procedure.
Have the indicator light turned off by your
MARUTI SUZUKI dealer.
Diesel Engine
V VV V
V
CAUTION
V VV V
V

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OTHER CONTROLS AND EQUIPMENT
7-2Bi-level (b)
83K-05-007
Temperature-controlled air comes out of the
floor outlets and the side outlets, also
comes out of the windscreen demister out-
lets and the side demister outlets slightly.Heat & demist (d)
83K-05-006
Temperature-controlled air comes out of the
floor outlets and cooler air comes out of the
center and side outlets. When the
temperature selector (1) is in the fully COLD
position or fully HOT position, however, the
air from the floor outlets and the air from
the center and side outlets will be the same
temperature.
Heat (c)Temperature-controlled air comes out of the
floor outlets, the windscreen demister
outlets, the side demister outlets and the
side outlets.
Defrost (e)
Air intake selector (4)
83K-05-008
Temperature-controlled air comes out of the
windscreen demister outlets, the side
demister outlets and the side outlets.
83K-05-00983K-05-010
This selector is used to select the following
modes.
Fresh Air (f)
When this mode is selected, the indicator
light will go off and outside air is used.
Recirculated Air (g)
When this mode is selected, the indicator
light will come on, outside air is shut off and
inside air is recirculated. This mode is
suitable when driving through dusty or pol-
luted air such as in a tunnel, or when
attempting to quickly cool down the interior.
“FRESH AIR” and “RECIRCULATED AIR”
are switched alternately each time the air
intake selector is pushed.NOTE:
If you select “RECIRCULATED AIR” for an
extended period of time, the air in the vehi-
cle can become contaminated. Therefore,
you should occasionally select “FRESH AIR”.Air conditioning switch (5)
To turn on the air conditioning system, push
in the “A/C” switch and set the blower speed
selector to a position other than “OFF”. With
this “A/C” switch operation, a indicator light
will come on when the airconditioning system
is on. To turn off the air conditioning system,
push the “A/C” switch again.
During operation of the air conditioner, you
may notice slight changes in engine speed.

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OTHER CONTROLS AND EQUIPMENT
7-3
These changes are normal, the system is
designed so that the compressor turns on
or off to maintain the desired temperature.
Less operation of the compressor results in
better fuel economy.System Operating InstructionsNatural ventilation
Select “VENTILATION” and “FRESH AIR”,
the temperature selector to the desired
temperature position, and the blower speed
selector to “OFF”. Fresh air will flow through
the vehicle during driving.
Forced ventilation
The control settings are the same as for
natural ventilation except you set the blower
speed selector to a position other than “OFF”.
Normal heating (using outside air)
Select “HEAT” and “FRESH AIR”, the tem-
perature selector to the desired temperature
position and the blower speed selector to
the desired blower speed position. Setting
the blower speed selector to a higher blower
speed position increases heating efficiency.
Quick heating (using recirculated air)
The control settings are the same as for
normal heating except you select “RECIR-
CULATED AIR”. If you use this heating
method for an extended period of time, the
air in the vehicle can become contaminatedand the windows can become misty.
Therefore, use this method only for quick
heating and change to the normal heating
method as soon as possible.
Cool face / Warm feet
Select “BI-LEVEL” and “FRESH AIR”, the
temperature selector to the desired tem-
perature position, and the blower speed
selector to the desired blower speed posi-
tion. Unless the temperature selector is in
the fully COLD position or fully HOT posi-
tion, the air that comes out of the center
and side outlets will be cooler than the air
that comes out of the floor outlets.
Normal cooling
Turn on the “A/C” switch, set the air flow
selector to “VENTILATION”, the temperature
selector to the desired temperature position
and the blower speed selector to the
desired blower speed position. Setting the
blower speed selector to a higher blower
speed position increases cooling efficiency.
You can switch the air intake selector to
either “FRESH AIR” or “RECIRCULATED
AIR” as you desire. Choosing “RECIRCU-
LATED AIR” increases cooling efficiency.
Quick cooling (using recirculated air)
The control settings are the same as for
normal cooling except you select “RECIR-
CULATED AIR” and the highest blower speed.
NOTE:
If your vehicle has been left in the sun
with the windows closed, it will cool
faster if you open the windows briefly
while you operate the air conditioner with
the air intake selector at “FRESH AIR”
and the blower at high speed.Dehumidifying
Turn on the “A/C” switch, set the air flow
selector to the desired air flow selector
position, and select “FRESH AIR”, the tem-
perature selector to the desired temperature
position, and the blower speed selector to
the desired blower speed position.
83K-05-011
NOTE:
Because the air conditioner dehumidifies the
air, turning it on will help keep the windows
clear, even when blowing heated air using the
“DEMIST” or “HEAT & DEMIST” functions.EXAMPLE

Downloaded from www.Manualslib.com manuals search engine 8983KINSPECTION AND MAINTENANCE
Maintenance Schedule ....................................................................................................... 9-1
Drive Belt ............................................................................................................................. 9-6
Engine Oil and Filter......................................................................................................... 9-6
Engine Coolant.................................................................................................................... 9-9
Air Cleaner ......................................................................................................................... 9-11
Spark Plugs....................................................................................................................... 9-11
Gear Oil.............................................................................................................................. 9-13
Clutch Pedal...................................................................................................................... 9-14
Fuel Filter (Diesel engine) .............................................................................................. 9-14
Brakes ................................................................................................................................. 9-15
Steering.............................................................................................................................. 9-16
Tyres ................................................................................................................................... 9-17
Battery................................................................................................................................ 9-19
Fuses ................................................................................................................................... 9-20
Bulb Replacement............................................................................................................. 9-23
Wiper Blades..................................................................................................................... 9-26
Windshield Washer Fluid................................................................................................9-28
Air Conditioning System.................................................................................................9-29
INSPECTION AND MAINTENANCE