2005 SUZUKI MARUTI brakes

Downloaded from www.Manualslib.com manuals search engine 8983KINSPECTION AND MAINTENANCE
Maintenance Schedule ....................................................................................................... 9-1
Drive Belt ............................................................................................................................. 9-6
Engine Oil and Filter......................................................................................................... 9-6
Engine Coolant.................................................................................................................... 9-9
Air Cleaner ......................................................................................................................... 9-11
Spark Plugs....................................................................................................................... 9-11
Gear Oil.............................................................................................................................. 9-13
Clutch Pedal...................................................................................................................... 9-14
Fuel Filter (Diesel engine) .............................................................................................. 9-14
Brakes ................................................................................................................................. 9-15
Steering.............................................................................................................................. 9-16
Tyres ................................................................................................................................... 9-17
Battery................................................................................................................................ 9-19
Fuses ................................................................................................................................... 9-20
Bulb Replacement............................................................................................................. 9-23
Wiper Blades..................................................................................................................... 9-26
Windshield Washer Fluid................................................................................................9-28
Air Conditioning System.................................................................................................9-29
INSPECTION AND MAINTENANCE

Downloaded from www.Manualslib.com manuals search engine 9483K
FREE INSPECTION PERIODIC MAINTENANCE AT COST
Interval: This interval should be judged by odometer km (x1000) 1 5 10 20 30 40 50 60 70 80
reading or months, whichever comes first.months 1 6 12 24 36 48 60 72 84 96
STEERING
9-1.Steering wheel (Play, loose)IIIIIIIIII
9-2. All rods and arms (Loose, damage, wear)IIIIIIIIII
ELECTRICAL
10-1.Battery electrolyte (Level, leakage)IIIIIIIIII
10-2. Wiring harness connection (Loose, damage) -IIIIIIIII
10-3. Lightening system (Operation, stains, damage)IIIIIIIIII
10-4.Horn (Operation)IIIIIIIIII
10-5.System Voltage -IIIIIIIII
BODY
11-1.All chassis bolts and nuts (Tighten) - ITTTTTTTT
11-2. All latches, hinges and locks (Function) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
ROAD TEST
12-1.Operation of Brakes, gear shifting and speedometerIIIIIIIIII
12-2.Body and chassis noiseIIIIIIIIII
AIR CONDITIONER (if equipped)
13-1. Check belt tensionIIIIIIIIII
13-2.Tighten compressor mounting bolt -TTTTTTTTT
13-3. All hose joint (Check, tighten)IIIIIIIIII
13-4.Check functioning of Recirc flapIIIIIIIIII
13-5. Clean condensor with low pressure water - C C CCCCCCC
13-6. Check belt for frayed edgesIIIIIIIIII
13-7.Check all mounting boltsIIIIIIIIII
INSPECTION AND MAINTENANCE
9-5

Downloaded from www.Manualslib.com manuals search engine 10683K
INSPECTION AND MAINTENANCE
9-17BrakesBrake FluidCheck the brake fluid level by looking at the
reservoir in the engine compartment. Check
that the fluid level is between the “MAX”
and “MIN” lines. If the brake fluid level is
near the “MIN” line, fill it up to the “MAX”
line with Maruti Genuine brake fluid.
83K-07-031
EXAMPLEFailure to follow the guidelines below
can result in personal injury or seri-
ous damage to the brake system.
If the brake fluid in the reservoir
drops below a certain level, the
brake warning light on the instru-
ment panel will come on (the engine
must be running with the parking
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V VV V
V
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V VV V
Vbrake fully disengaged). If the light
comes on, immediately contact your
MARUTI SUZUKI dealer to inspect
the brake system.
A rapid fluid loss indicates a leak in
the brake system which should be
inspected by your MARUTI SUZUKI
dealer immediately.
Brake fluid can harm your eyes and
damage painted surfaces. Use cau-
tion when refilling the reservoir.
Do not use any fluid other than
specified brake fluid. Do not use
reclaimed fluid or fluid that has
been stored in old or open contain-
ers. It is essential that foreign parti-
cles and other liquids are kept out
of the brake fluid reservoir.
V VV V
V
Brake fluid is harmful or fatal if swal-
lowed, and harmful if it comes in con-
tact with skin or eyes. If swallowed,
do not induce vomiting. Immediately
contact a poison control center or a
physician. If brake fluid gets in eyes,
flush eyes with water and seek medi-
cal attention. Wash thoroughly after
handling. Solution can be poisonous
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V VV V
Vto animals. Keep out of the reach of
children and animals.NOTE:
With disc brakes, the fluid level can be
expected to gradually fall as the brake pads
wear.Brake PedalCheck if the brake pedal stops at the regu-
lar height without “spongy” feeling when you
depress it. If not, have the brake system
inspected by your MARUTI SUZUKI dealer.
If you doubt the brake pedal for the regular
height, check it as follows:
83K-07-032
Pedal to wall minimum distance “a”:
85 mm (3.3 in.)
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INSPECTION AND MAINTENANCE
9-18
With the engine running, measure the dis-
tance between the brake pedal and floor
carpet when the pedal is depressed with
approximately 30 kg (66 lbs) of force. The
minimum distance required is as specified.
Since your vehicle’s brake system is self-
adjusting, there is no need for pedal
adjustment.
If the pedal to floor wall distance as mea-
sured above is less than the minimum dis-
tance required, have your vehicle inspec-ted
by your MARUTI SUZUKI dealer.NOTE:
When measuring the distance between the
brake pedal and floor wall, be sure not to
include the floor mat or rubber on the floor
wall in your measurement.
83K-07-033
Parking Brake
Ratchet tooth specification “b”:
4th – 9th
Lever pull force (1):
200 N (20 kg, 44 lbs)
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If you experience any of the following
problems with your vehicle’s brake
system, have the vehicle inspected
immediately by your MARUTI SUZUKI
dealer.
Poor braking performance
Uneven braking (Brakes not working
uniformly on all wheels.)
Excessive pedal travel
Brake dragging
Excessive noise
83K-07-034
EXAMPLE
Check the parking brake for proper adjust-
ment by counting the number of clicks made
by the ratchet teeth as you slowly pull up
on the parking brake lever to the point of
full engagement. The parking brake lever
should stop between the specified ratchet
teeth and the rear wheels should be
securely locked. If the parking brake is not
properly adjusted or the brakes drag after
the lever has been fully released, have the
parking brake inspected and/or adjusted by
your MARUTI SUZUKI dealer.Steering
EXAMPLE
Steering wheel play “c”:
0 – 30 mm (0.0 – 1.2 in.)
Check the play of the steering wheel by
gently turning it from left to right and mea-
suring the distance that it moves before you
feel slight resistance. The play should be
between the specified values.
Check that the steering wheel turns easily
and smoothly without rattling by turning it
all the way to the right and to the left while
83K-07-035

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EMERGENCY SERVICE
10-4
83K-08-010
VEHICLES TOUCH. Apply the parking
brakes fully on both vehicles.
2) Turn off all vehicle accessories, except
those necessary for safety reasons (for
example, headlights or hazard lights).
3) Make jump lead connections as follows:
1. Connect one end of the first jump
lead to the positive (+) terminal of
the flat battery (1).
2. Connect the other end to the positive
(+) terminal of the booster battery (2).
3. Connect one end of the second jump
lead to the negative (–) terminal of
the booster battery (3).
4. Make the final connection to an
unpainted, heavy metal part (i.e.
engine mounting stud/nut (4)) of the
engine of the vehicle with the flat
battery (1).4) If the booster battery you are using is
fitted to another vehicle, start the engine
of the vehicle with the booster battery.
Run the engine at moderate speed.
5) Start the engine of the vehicle with the
flat battery.
6) Remove the jump leads in the exact
reverse order in which you connected them.
TowingIf you need to have your vehicle towed,
contact a Maruti Suzuki authorised dealer
/ service stations.
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Never connect the jump lead directly
to the negative (–) terminal of the dis-
charged battery, or an explosion may
occur.
CAUTION
To help avoid damage to your vehicle
during towing, proper equipment and
towing procedures must be used.
CAUTION
The steering colum is not strong
enough to withstand shocks trans-
mitted from the front wheels during
towing always unlock the steering
wheel before towing.
Your vehicle may be towed using either of
the following methods.
1) From the front, with the front wheels
lifted and the rear wheels on the ground.
Before towing, make sure that the
parking brake is released.
2) From the rear, with the rear wheels lifted
and the front wheels on the ground,provided the steering and drivetrain are
in operational condition. Before towing,
make sure that transmission is in neutral,
the steering wheel is unlocked (the
ignition key should be in the “ACC”
position), and the steering wheel is
secured with a clamping device designed
for towing service.If the Starter Does Not
Operate1) Try turning the ignition switch to the
“START” position with the headlights turned
on to determine the battery condition. If the
headlights go excessively dim or go off, it
usually means that either the battery is flat
or the battery terminal contact is poor.
Recharge the battery or correct battery
terminal contact as necessary.
2) If the headlights remain bright, check the
fuses. If the reason for failure of the
starter is not obvious, there may be a
major electrical problem. Have the vehi-
cle inspected by your MARUTI SUZUKI
authorized dealer.
EXAMPLE

Downloaded from www.Manualslib.com manuals search engine 12983K
APPEARANCE CARE
CAUTION
It is important that your vehicle be
kept clean and free from dirt. Failure
to keep your vehicle clean may result
in fading of the paint or corrosion to
various parts of the vehicle body. use a commercial carpet cleaner for tougher
stains. If you use a carpet cleaner, carefully
follow the manufacturer’s instructions and
precautions.Cleaning the Exterior
Washing
Never attempt to wash and wax your
vehicle with the engine running.
When cleaning the underside of the
body and fender, where there may
be sharp-edged parts, you should
wear gloves and a long sleeved
shirt to protect your hands and
arms from being cut.
After washing your vehicle, carefully
test the brakes before driving to
make sure they have maintained
their normal effectiveness.
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83K-09-002
When washing the vehicle, park it where
direct sunlight does not fall on it and follow
the instructions below:
1) Flush the underside of body and wheel
housings with pressurized water to remove
mud and debris. Use plenty of water.
CAUTION
When washing the vehicle, avoid
directing steam or hot water of more
than 80°C (176°F) on plastic parts.
To avoid damaging engine compo-
nents, do not use pressurized water
in the engine compartment.
2) Rinse the body to loosen the dirt.
Remove dirt and mud from the body
exterior with running water. You may usea soft sponge or brush. Do not use hard
materials which can scratch the paint or
plastic. Remember that the headlight
covers or lenses are made of plastic in
many cases.
CAUTION
To avoid damage to the paint or plas-
tic surface, do not wipe the dirt off
without ample water. Be sure to fol-
low above procedure.
3) Wash the entire exterior with a mild
detergent or car wash soap using a
sponge or soft cloth. The sponge or
cloth should be frequently soaked in the
soap solution.
CAUTION
When using a commercial car wash
product, observe the cautions speci-
fied by the manufacturer. Never use
strong household detergents or soaps.
4) Once the dirt has been completely
removed, rinse off the detergent with
running water.
5) After rinsing, wipe off the vehicle body
with a wet chamois or cloth and allow
it to dry in the shade.
6) Check carefully for damage to painted
surfaces. If there is any damage, “touch-
11-3