2005 SUZUKI JIMNY turn

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Page 490 of 687

SUZUKI JIMNY 2005 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine ENGINE MECHANICAL (M13 ENGINE) 6A1-9
Valve Lash (Clearance)
1) Remove negative cable at battery.
2) Remove cylinder head cover referring to “

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SUZUKI JIMNY 2005 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 6A1-10 ENGINE MECHANICAL (M13 ENGINE)
2) Lift valve by turning crankshaft and then remove camshaft
housing bolts (1) where the shim to be repla

Page 493 of 687

SUZUKI JIMNY 2005 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 6A1-12 ENGINE MECHANICAL (M13 ENGINE)
8) Lift valve by turning crankshaft counterclockwise (in opposite
direction against above Step 4) and rem

Page 500 of 687

SUZUKI JIMNY 2005 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine ENGINE MECHANICAL (M13 ENGINE) 6A1-19
4) Remove air cleaner outlet No.1 (1) and No.2 (2) hoses and
breather hose (3).
5) Remove intake manifold

Page 501 of 687

SUZUKI JIMNY 2005 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 6A1-20 ENGINE MECHANICAL (M13 ENGINE)
13) Remove intake manifold (1) with throttle body (2) and EGR
pipe (3) from cylinder head (4), and then i

Page 517 of 687

SUZUKI JIMNY 2005 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine 6A1-36 ENGINE MECHANICAL (M13 ENGINE)
ASSEMBLY
1) Wash, clean and then dry all disassembled parts.
2) Apply thin coat of engine oil to inner an

Page 518 of 687

SUZUKI JIMNY 2005 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine ENGINE MECHANICAL (M13 ENGINE) 6A1-37
Timing Chain and Chain Tensioner
REMOVAL
1) Remove timing chain cover referring to “Timing Chain
Cover

Page 520 of 687

SUZUKI JIMNY 2005 3.G Service Workshop Manual Downloaded from www.Manualslib.com manuals search engine ENGINE MECHANICAL (M13 ENGINE) 6A1-39
INSTALLATION
1) Check that match marks (1) on intake and exhaust camshaft
timing sprockets are in match w