2005 SUBARU FORESTER clutch

11 - 1
11
Maintenance and service
Maintenance schedule ................................. 11-3
Maintenance precautions ............................ 11-3 Before checking or servicing in the engine compartment .................................................. 11-4
When you do checking or servicing in the engine compartment while the engine is
running ............................................................ 11-5
Engine hood .................................................. 11-5
Engine compartment overview ................... 11-8 Non-turbo models ............................................. 11-8
Turbo models .................................................... 11-9
Engine oil ...................................................... 11-10 Checking the oil level ....................................... 11-10
Changing the oil and oil filter .......................... 11-11
Recommended grade and viscosity ................ 11-13
Recommended grade and viscosity under severe driving conditions .............................. 11-15
Synthetic oil ....................................................... 11-15
Cooling system ............................................. 11-16 Cooling fan, hose and connections ................ 11-16
Engine coolant .................................................. 11-17
Air cleaner element ...................................... 11-21 Replacing the air cleaner element ................... 11-21
Spark plugs ................................................... 11-25 Recommended spark plugs ............................. 11-26
Drive belts ..................................................... 11-26
Manual transmission oil ............................... 11-27 Checking the oil level ....................................... 11-27
Recommended grade and viscosity ................ 11-28 Automatic transmission fluid ...................... 11-29
Checking the fluid level .................................... 11-29
Recommended fluid ......................................... 11-31
Front differential gear oil (AT vehicles) ...... 11-31 Checking the oil level ....................................... 11-31
Recommended grade and viscosity ............... 11-32
Rear differential gear oil ............................... 11-33 Checking the gear oil level .............................. 11-33
Recommended grade and viscosity ............... 11-34
Power steering fluid ...................................... 11-34 Checking the fluid level .................................... 11-34
Recommended fluid ......................................... 11-35
Brake fluid ..................................................... 11-36 Checking the fluid level .................................... 11-36
Recommended brake fluid ............................... 11-36
Clutch fluid (MT vehicles) ............................ 11-37 Checking the fluid level .................................... 11-37
Recommended clutch fluid .............................. 11-37
Brake booster ................................................ 11-38
Brake pedal .................................................... 11-38 Checking the brake pedal free play ................ 11-38
Checking the brake pedal reserve distance ... 11-39
Clutch pedal (MT vehicles) ........................... 11-39 Checking the clutch function .......................... 11-39
Checking the clutch pedal free play ............... 11-40
Hill holder (MT vehicles – if equipped) ....... 11-40
Replacement of brake pad and lining ......... 11-41 Breaking-in of new brake pads and linings .... 11-41
Parking brake stroke .................................... 11-42

11 - 8
Maintenance and service
Engine compartment overview „
Non-turbo models
13 12 11 10 9 8 23
5
46
17USB102BB
1) Air cleaner element (page 11-
21)
2) Manual transmission oil level gauge (MT) (page 11-27) or Dif-
ferential gear oil level gauge
(AT) (page 11-31)
3) Clutch fluid reservoir (page 11-
37)
4) Automatic transmission fluid lev- el gauge (page 11-29)
5) Brake fluid reservoir (page 11- 36)
6) Windshield washer tank (page
11-50)
7) Fuse box (page 11-60)
8) Battery (page 11-58)
9) Engine coolant reservoir (page 11-16)
10) Engine oil filler cap (page 11-10)
11) Engine oil level gauge (page 11- 10)
12) Radiator cap (page 11-16)
13) Power steering fluid reservoir (page 11-34)

11 - 9
Maintenance and service
– CONTINUED –
„Turbo models
1
23 5
467
8
9
10
11
12
13
USB101BB
1) Manual transmission oil level
gauge (MT) (page 11-27) or Dif-
ferential gear oil level gauge
(AT) (page 11-31)
2) Air cleaner element (page 11- 21)
3) Clutch fluid reservoir (page 11-
37)
4) Automatic transmission fluid lev- el gauge (page 11-29)
5) Brake fluid reservoir (page 11- 36)
6) Windshield washer tank (page
11-50)
7) Fuse box (page 11-60)
8) Battery (page 11-58)
9) Engine oil filler cap (page 11-10)
10) Engine coolant reservoir (page 11-16)
11) Engine oil level gauge (page 11- 10)
12) Radiator cap (page 11-16)
13) Power steering fluid reservoir (page 11-34)

11 -3 7
Maintenance and service
– CONTINUED –
Clutch fluid (MT vehicles) „Checking the fluid level
A) “MAX” level mark
B) “MIN” level mark
Check the fluid level on the outside of the reservoir. If
the level is below “MIN” level mark, add the recom-
mended clutch fluid to “MAX” level mark.
Use only clutch fluid from a sealed container.
y Clutch fluid absorbs moisture from the air. Any absorbed moisture can cause improper
clutch operation.y
If the vehicle requires frequent refilling, there
may be a leak. If you suspect a problem, have
the vehicle checked at your SUBARU dealer.y Never use different brands of clutch fluid to-
gether.y When clutch fluid is added, be careful not to
allow any dirt into the tank.
„ Recommended clutch fluid
FMVSS No. 116, fresh DOT 3 or DOT 4 brake fluid
B
A
HSB018NC

11 -3 9
Maintenance and service
– CONTINUED –
tact your SUBARU dealer. „Checking the brake pedal reserve dis- tance
A) More than 2.56 in (65 mm)
Depress the pedal with a force of approximately 66 lbs
(294 N, 30 kg) and measure the distance between the
upper surface of the pedal pad and the floor.
When the measurement is smaller than the specifica-
tion, or when the pedal does not operate smoothly,
contact with your SUBARU dealer.Clutch pedal (MT vehicles)
Check the clutch pedal free play and reserve distance
according to the maintenance schedule in the “War-
ranty and Maintenance Booklet”. „ Checking the clutch function
Check the clutch engagement and disengagement.
1. With the engine idling, check that there are no ab-
normal noises when the clutch pedal is depressed,
and that shifting into 1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal slowly to
check that the engine and transmission smoothly cou-
ple without any sign of slippage.
A
HSB050BC

11 - 4 0
Maintenance and service
„
Checking the clutch pedal free play
A) 0.16 – 0.51 in (4.0 –13.0 mm)
Lightly press the clutch pedal down with your finger
until you feel resistance, and check the free play.
If the free play is not within proper specification, con-
tact your SUBARU dealer.Hill holder (MT vehicles – if equipped)
Ensure that the hill holder operates properly under the following circumstances:
1. Stop the vehicle on an uphill grade by depressing
the brake pedal and clutch pedal, with the engine run-
ning.
2. Make sure that the vehicle does not move back-
ward even after the brake pedal is released.
3. Then make sure the vehicle starts climbing the
grade by following the normal starting procedures.
If the hill holder does not operate as described above,
contact with your SUBARU dealer.
A
HSB049BC

14-3
Index
Center console .................................................... 6-5
Charge warning light ......................................... 3-14CHECK ENGINE warning light/Malfunction
indicator lamp ................................................ 3-13
Child restraint systems ...................................... 1-35
Installation with seatbelt ............................... 1-39
Top tether anchorages ................................. 1-50
Child safety locks .............................................. 2-23
Chime Key ................................................................. 3-5
Seatbelt ............................................... 1-16, 3-13
Cigarette lighter socket ...................................... 6-11
Clock ................................................................. 3-22
Clutch (MT)
Fluid ............................................................ 11-37
Pedal .......................................................... 11-39
Coat hook .......................................................... 6-16
Coin tray .............................................................. 6-7
Convenience net ................................................. 6-7
Coolant ............................................................ 11-17
Cooling system ................................................ 11-16
Corrosion protection ................................. 8-12, 10-4
Cruise control .................................................... 7-38
Cruise control indicator light .............................. 3-21
Cup holders ......................................................... 6-8 D
Dashboard storage compartment ........................ 6-6
Daytime running light system ............................ 3-25
Differential gear oil
Front (AT vehicles) ..................................... 11-31
Rear ............................................................ 11-33
Dimensions ........................................................ 12-2
Disarming the system ........................................ 2-19
Disc brake pad wear warning indicators ............ 7-23
Dome light ........................................................... 6-2
Door locks ........................................................... 2-6
Door open warning light .................................... 3-19
Drive belt ......................................................... 11-26
Driving in foreign country ..................................... 8-6
Driving tips .................................................. 7-14, 8-6 E
Electronic brake force distribution (EBD) system ........................................................... 7-26
Emergency Locking Retractor (ELR) ................. 1-15
Engine Compartment overview ................................. 11-8
Coolant ....................................................... 11-17
Exhaust gas (Carbon monoxide) .................... 8-3
Hood ............................................................. 11-5
Oil ............................................................... 11-10
Overheating .................................................. 9-12

14-4
Index
Starting ........................................................... 7-9
Stopping ....................................................... 7-12
Exterior care ...................................................... 10-2 F
Flat tires .............................................................. 9-3
Floor mat ........................................................... 6-15Fluid level Automatic transmission .............................. 11-29
Brake .......................................................... 11-36
Clutch (MT vehicles) ................................... 11-37
Power steering ............................................ 11-34
Fog light button ................................................. 3-27
Front differential gear oil (AT vehicles) ............ 11-31
Front seatbelt pretensioners .............................. 1-31
Front seats .......................................................... 1-2 Fore and aft adjustment ........................... 1-3, 1-5
Reclining .................................................. 1-4, 1-7
Fuel ..................................................................... 7-2 Economy hints ................................................ 8-2
Filler lid and cap ............................................. 7-4
Gauge ............................................................. 3-9
Requirements ................................................. 7-2
Fuses .............................................................. 11-60
Fuses and circuits ............................................. 12-6 G
GAWR ............................................................... 8-16
Glove box ............................................................ 6-5
Gross Axle Weight Rating ................................. 8-16
Gross Vehicle Weight Rating ............................ 8-16
GVWR ............................................................... 8-16 H
Hazard warning flasher ....................................... 3-7
Headlight flasher ............................................... 3-24
Headlights ......................................................... 3-23
Headrest adjustment ......................................... 1-12
Heater operation ................................................. 4-6
High beam indicator light ................................... 3-21
Hill holder ............................................... 7-36, 11-40
Horn .................................................................. 3-40 I
Ignition switch ...................................................... 3-3
Illuminated entry ................................................ 2-11
Illumination brightness control ........................... 3-26
Immobilizer indicator light .................................... 2-5
Indicator light ..................................................... 3-12
Inside mirror ...................................................... 3-35
Interior lights ........................................................ 6-2