DTC P0401 EGR FUNCTION
EC-1187
[YD (WITH EURO-OBD)]
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EC
CONSULT-II Reference Value in Data Monitor ModeEBS011OT
Specification data are reference values.
On Board Diagnosis LogicEBS011TY
DTC Confirmation ProcedureEBS011TZ
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine.
3. Maintain the following conditions for at least 40 consecutive sec-
onds.
4. If 1st trip DTC is detected, go to EC-1189, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
EGR VOL CON/V
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadAfter 1 minute at idle More than 10 steps
Revving engine from idle to 3,600
rpm0 step
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0401
0401Exhaust gas recirculation flow
insufficient detectedThe exhaust gas recirculation flow is
insufficient.
Harness or connectors
(The EGR volume control valve
circuit is open or shorted.)
EGR volume control valve stuck
closed
EGR passage clogged
PBIB2156E
COOLAN TEMP/S 50 - 89 °C (122 - 192 °F)
Voltage between ECM terminal 55 (Intake air tem-
perature sensor) and ground1.7 - 2.6V
PBIB2017E
DTC P0404 EGR VOLUME CONTROL VALVE
EC-1193
[YD (WITH EURO-OBD)]
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EC
DTC P0404 EGR VOLUME CONTROL VALVEPFP:14710
DescriptionEBS011P6
SYSTEM DESCRIPTION
*: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of EGR led from exhaust manifold to intake manifold. The opening of the EGR
by-pass passage in the EGR volume control valve changes to control the flow rate. A built-in step motor
moves the valve in steps corresponding to the ECM output pulses. The opening of the valve varies for opti-
mum engine control. The optimum value stored in the ECM is determined by considering various engine con-
ditions.
The EGR volume control valve remains close under the following conditions.
Engine stopped
Engine starting
Low engine coolant temperature
High engine speed
Accelerator pedal fully depressed
COMPONENT DESCRIPTION
EGR Volume Control Valve
The EGR volume control valve uses a step motor to control the flow
rate of EGR from exhaust manifold. This motor has four winding
phases. It operates according to the output pulse signal of the ECM.
Two windings are turned ON and OFF in sequence. Each time an
ON pulse is issued, the valve opens or closes, changing the flow
rate. When no change in the flow rate is needed, the ECM does not
issue the pulse signal. A certain voltage signal is issued so that the
valve remains at that particular opening.
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor Engine speed
EGR volume con-
trolEGR volume control
valve Vehicle speed sensor* Vehicle speed
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Accelerator pedal position sensor Accelerator pedal position
Mass air flow sensor Amount of intake air
Air conditioner switch
* Air conditioner operation
SEF908Y
SEF411Y
EC-1194
[YD (WITH EURO-OBD)]
DTC P0404 EGR VOLUME CONTROL VALVE
CONSULT-II Reference Value in Data Monitor ModeEBS011P7
Specification data are reference values.
On Board Diagnosis LogicEBS011U2
DTC Confirmation ProcedureEBS011U3
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine.
3. Maintain the following conditions for at least 20 consecutive sec-
onds.
4. If 1st trip DTC is detected, go to EC-1196, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
EGR VOL CON/V
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadAfter 1 minute at idle More than 10 steps
Revving engine from idle to 3,600
rpm0 step
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0404
0404Exhaust gas recirculation con-
trol circuit range/performanceAn improper voltage signal is sent to
ECM through EGR volume control
valve.
Harness or connectors
(The EGR volume control valve
circuit is open or shorted.)
EGR volume control valve stuck
closed
PBIB2156E
COOLAN TEMP/S 22 - 87 °C (72 - 189 °F)
Voltage between ECM terminal 55 (Intake air tem-
perature sensor) and ground0.9 - 4.0V
PBIB2017E
DTC P0628, P0629 FUEL PUMP
EC-1231
[YD (WITH EURO-OBD)]
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EC
DTC P0628, P0629 FUEL PUMPPFP:16700
DescriptionEBS011C3
To control the amount of the fuel inhalation of the fuel pump, a plunger is built into the fuel pump. When the
amount of the fuel inhalation of fuel increases, the fuel pump raises the fuel exhalation pressure. As a result,
the fuel injection pressure is raised. When the load of the engine increases, the ECM sends a signal to the fuel
pump to raise the injection pressure.
CONSULT-II Reference Value in Data Monitor ModeEBS011C4
Specification data are reference values.
On Board Diagnosis LogicEBS011C6
DTC Confirmation ProcedureEBS011C7
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Let engine idle for at least 5 seconds.
4. If 1st trip DTC is detected, go to EC-1234, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
PUMP CURRENT
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1,700 - 1,900 mA
2,000 rpm 1,600 - 1,800 mA
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0628
0628Fuel pump control circuit
low inputECM detects a control circuit for the fuel pump is
open or short to ground.
Harness or connectors
(The fuel pump circuit is open or
shorted.)
Fuel pump P0629
0629Fuel pump control circuit
high outputECM detects a control circuit for the fuel pump is
short to power.
SEF817Y
DTC P1272 FUEL PUMP
EC-1263
[YD (WITH EURO-OBD)]
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EC
DTC P1272 FUEL PUMPPFP:16700
DescriptionEBS011DP
When the fuel pressure in fuel rail increases to excessively high, fuel
pressure relief valve opens to carry excess fuel to the return hose.
CONSULT-II Reference Value in Data Monitor ModeEBS012AQ
Specification data are reference values.
On Board Diagnosis LogicEBS011DQ
NOTE:
If DTC P1272 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for DTC P0652
or P0653. Refer to EC-1240, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS011DR
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and keep engine speed more than 4,000 rpm for at
least 5 seconds, then release the accelerator pedal.
4. If 1st trip DTC is detected, go to EC-1266, "
Diagnostic Proce-
dure" .
PBIB1900E
MONITOR ITEM CONDITION SPECIFICATION
PUMP CURRENT
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1,700 - 1,900 mA
2,000 rpm 1,600 - 1,800 mA
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1272
1272Fuel rail pressure relief
valve openFuel rail pressure relief valve is open
because of fuel pressure control system
malfunction.
Harness or connectors
(Fuel pump circuit is open or shorted.)
Fuel pump
Fuel rail pressure sensor
Air mixed with fuel
Lack of fuel
Fuel transport pump operation
SEF817Y
EC-1270
[YD (WITH EURO-OBD)]
DTC P1273 FUEL PUMP
DTC P1273 FUEL PUMPPFP:16700
DescriptionEBS011DU
To control the amount of the fuel inhalation of the fuel pump, a plunger is built into the fuel pump. When the
amount of the fuel inhalation of fuel pump increases, the fuel raises the fuel exhalation pressure. As a result,
the fuel injection pressure is raised. When the load of the engine increases, the ECM sends a signal to the fuel
pump to raise the injection pressure.
CONSULT-II Reference Value in Data Monitor ModeEBS011DV
Specification data are reference values.
On Board Diagnosis LogicEBS011DX
NOTE:
If DTC P1273 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for DTC P0652
or P0653. Refer to EC-1240, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS011DY
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Keep engine speed more than 2,000 rpm for at least 10 sec-
onds.
4. If 1st trip DTC is detected, go to EC-1272, "
Diagnostic Proce-
dure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
PUMP CURRENT
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1,700 - 1,900 mA
2,000 rpm 1,600 - 1,800 mA
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1273
1273Fuel pump insufficient flowECM detects the abnormal pulse of fuel pres-
sure.
Fuel pump
Air mixed with fuel
Lack of fuel
Fuel rail pressure sensor
Fuel transport pump operation
SEF817Y
DTC P1274 FUEL PUMP
EC-1275
[YD (WITH EURO-OBD)]
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EC
DTC P1274 FUEL PUMPPFP:16700
DescriptionEBS011E3
To control the amount of the fuel inhalation of the fuel pump, a plunger is built into the fuel pump. When the
amount of the fuel inhalation of fuel increases, the fuel pump raises the fuel exhalation pressure. As a result,
the fuel injection pressure is raised. When the load of the engine increases, the ECM sends a signal to the fuel
pump to raise the injection pressure.
CONSULT-II Reference Value in Data Monitor ModeEBS011E4
Specification data are reference values.
On Board Diagnosis LogicEBS011E6
This self-diagnosis has the one trip detection logic.
NOTE:
If DTC P1274 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for DTC P0652
or P0653. Refer to EC-1240, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS011E7
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Tuning ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Start engine and let idle for at least 5 seconds.
4. If DTC is detected, go to EC-1278, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
PUMP CURRENT
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1,700 - 1,900 mA
2,000 rpm 1,600 - 1,800 mA
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1274
1274Fuel pump protectionFuel pressure is too much higher than the target
value.
Harness or connectors
(The fuel pump circuit is open or
shorted.)
Fuel pump
Fuel rail pressure sensor
SEF817Y
EC-1280
[YD (WITH EURO-OBD)]
DTC P1275 FUEL PUMP
DTC P1275 FUEL PUMPPFP:16700
DescriptionEBS011EC
To control the amount of the fuel inhalation of the fuel pump, a plunger is built into the fuel pump. When the
amount of the fuel inhalation of fuel increases, the fuel pump raises the fuel exhalation pressure. As a result,
the fuel injection pressure is raised. When the load of the engine increases, the ECM sends a signal to fuel
pump to raise the injection pressure.
CONSULT-II Reference Value in Data Monitor ModeEBS011ED
Specification data are reference values.
On Board Diagnosis LogicEBS011EF
This self-diagnosis has the one trip detection logic.
NOTE:
If DTC P1275 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for DTC P0652
or P0653. Refer to EC-1240, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS011EG
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Keep engine speed more than 2,000 rpm for at least 60 sec-
onds.
4. If DTC is detected, go to EC-1283, "
Diagnostic Procedure" .
WITH GST
Follow the procedure “WITH CONSULT-II” above.
MONITOR ITEM CONDITION SPECIFICATION
PUMP CURRENT
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1,700 - 1,900 mA
2,000 rpm 1,600 - 1,800 mA
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1275
1275Fuel pump exchangeFuel pressure is too much higher than the target
value.
Harness or connectors
(The fuel pump circuit is open or
shorted.)
Fuel pump
Fuel rail pressure sensor
SEF817Y