EC-1034
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
*1: LHD models
*2: RHD models
CONSULT-II Function (ENGINE)EBS0117G
FUNCTION
*: The following emission-related diagnostic information is cleared when the ECM memory is erased.
Diagnostic trouble codes
1st/2nd trip diagnostic trouble codes105 G ECM relay (self-shutoff)[Ignition switch ON]
[Ignition switch OFF]
For a few seconds after turning ignition
switch OFFApproximately 1.2V
[Ignition switch OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
107
108W/R
W/RIgnition switch [Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
11 0 G / O RPark/Neutral position
switch[Ignition switch ON]
Gear position is Neutral Approximately 0V
[Ignition switch ON]
Except the above gear positionBATTERY VOLTAGE
(11 - 14V)
111 P / BPower steering pressure
switch[Engine is running]
Steering wheel is being turnedApproximately 0V
[Engine is running]
Steering wheel is not being turnedBATTERY VOLTAGE
(11 - 14V)
113 G ECM relay (self-shutoff)[Ignition switch ON]
[Ignition switch OFF]
For a few seconds after turning ignition
switch OFFApproximately 1.2V
[Ignition switch OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
114 B ECM ground[Engine is running]
Warm-up condition
Idle speedApproximately 0V
11 9
120Y
RPower supply for ECM[Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
121 W/LPower supply for ECM
(Back-up)[Ignition switch OFF]BATTERY VOLTAGE
(11 - 14V) TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
Diagnostic test mode Function
Self-diagnostic resultsSelf-diagnostic results such as 1st/2nd trip DTC, DTC and freeze frame data can be read and erased
quickly.*
Data monitor Input/Output data in the ECM can be read.
CAN diagnostic support
monitorThe results of transmit/receive diagnosis of CAN communication can be read.
Active testDiagnostic Test Mode in which CONSULT-II drives some actuators apart from the ECMs and also
shifts some parameters in a specified range.
Function test This mode is used to inform customers when their vehicle condition requires periodic maintenance.
ECM part number ECM part number can be read.
TROUBLE DIAGNOSIS
EC-1035
[YD (WITH EURO-OBD)]
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Freeze frame data
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
*: This item includes 1st/2nd trip DTCs.
INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector, which is located
under the driver side dash panel.
3. Turn ignition switch ON.
ItemDIAGNOSTIC TEST MODE
SELF-DIAG RESULTS
DATA MON-
ITORACTIVE
TEST
DTC*FREEZE
FRAME
DATA
ENGINE CONTROL COMPONENT PARTS
INPUTCrankshaft position sensor×××
Camshaft position sensor×
Engine coolant temperature sensor××××
Vehicle speed sensor×××
Fuel pump temperature sensor××
Accelerator pedal position sensor 1××
Accelerator pedal position sensor 2××
Fuel rail pressure sensor××
Mass air flow sensor×××
Intake air temperature sensor××
Turbocharger boost sensor×××
Battery voltage××
Park/neutral position (PNP) switch×
Power steering pressure switch×
Stop lamp switch×
Barometric pressure sensor (built-into ECM)××
Fuel injector adjustment resistor×
ASCD steering switch××
ASCD brake switch××
ASCD clutch switch××
OUTPUTFuel pump×××
Fuel injector×××
Glow relay×××
Cooling fan relay×××
EGR volume control valve×××
PBIB0376E
EC-1038
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
EGR VOL CON/V [step]×
Indicates the EGR volume control value
computed by the ECM according to the
input signals.
The opening becomes larger as the
value increases.
INT/A VOLUME [mg/]
The intake air volume computed from the
mass air flow sensor signal is displayed.
BARO SEN [kPa]××
The barometric pressure (determined by
the signal voltage from the absolute
pressure sensor built into the ECM) is
displayed.
INT/M PRES SE [kPa]
Turbocharger boost (determined by the
signal voltage from the turbocharger
boost sensor) is displayed.
CYL COUNT [1/2/3/4]
The cylinder being injected is displayed.
1 ... Cylinder No.1 is injected.
2 ... Cylinder No.2 is injected.
3 ... Cylinder No.3 is injected.
4 ... Cylinder No.4 is injected.
SET SW
[ON/OFF]×
Indicates [ON/OFF] condition from SET/
COAST switch signal.
RESUME/ACC SW
[ON/OFF]×
Indicates [ON/OFF] condition from
RESUME/ACCELERATE switch signal.
CANCEL SW
[ON/OFF]×
Indicates [ON/OFF] condition from CAN-
CEL switch signal.
MAIN SW
[ON/OFF]×
Indicates [ON/OFF] condition from MAIN
switch signal.
Voltage [V]
Voltage, frequency, duty cycle or pulse
width measured by the probe.Only “#” is displayed if item is
unable to be measured.
Figures with “#”s are temporary
ones.
They are the same figures as an
actual piece of data which was
just previously measured. [Hz] or
[%] Frequency [msec], [Hz] or
[%]
DUTY-HI
DUTY-LOW
PLS WIDTH-HI
PLS WIDTH-LOWMONITOR ITEMECM
INPUT
SIGNALMAIN
SIG-
NALSCONDITION SPECIFICATION
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
POWER BAL-
ANCE
Engine: After warming up, idle the
engine.
A/C switch: OFF
Shift lever: Neutral position
Cut off each injector signal one at
a time using CONSULT-IIEngine runs rough or dies.
Harness and connectors
Compression
Fuel injector
COOLING FAN *
Ignition switch: ON
Operate the cooling fan at LOW,
HI speed and turn OFF using
CONSULT-II.Cooling fan moves at LOW, HI
speed and stops.Harness and connector
Cooling fan motor
Cooling fan relay
TROUBLE DIAGNOSIS
EC-1039
[YD (WITH EURO-OBD)]
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*:Leaving cooling fan OFF with CONSULT-II while engine is running may cause the engine to overheat.
REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC/1st trip DTC/2nd trip DTC will be displayed
if the malfunction is detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown in the figure, and the data after the malfunction
detection is recorded. Then when the percentage reached
100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is
touched on the screen during “ Recording Data ... xx%”, “REAL-
TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
–DTC/1st trip DTC/2nd trip DTC will not be displayed automati-
cally on CONSULT-II screen even though a malfunction is
detected by ECM.
DATA MONITOR can be performed continuously even though a
malfunction is detected.
Use these triggers as follows:
1. “AUTO TRIG”
–While trying to detect the DTC/1st trip DTC/2nd trip DTC by per-
forming the “DTC Confirmation Procedure”, be sure to select to
“DATA MONITOR (AUTO TRIG)” mode. You can confirm the
malfunction at the moment it is detected.
–While narrowing down the possible causes, CONSULT-II should be set in “DATA MONITOR (AUTO
TRIG)” mode, especially in case the incident is intermittent.
When you are inspecting the circuit by gently shaking (or twisting) the suspicious connectors, components
and harness in the DTC Confirmation Procedure, the moment a malfunction is found the DTC/1st trip
DTC/2nd trip DTC will be displayed. Refer to GI-23, "
How to Perform Efficient Diagnosis for an Electrical
Incident" , “INCIDENT SIMULATION TESTS”.
ENG COOLANT
TEMP
Engine: Return to the original
trouble condition
Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
Harness and connectors
Engine coolant temperature sen-
sor
Fuel injector
GLOW RLY
Ignition switch: ON (Engine
stopped)
Turn the glow relay ON and OFF
using CONSULT-II and listen to
operating sound.Glow relay makes the operating
sound.Harness and connector
Glow relay
EGR VOL CONT/
V
Ignition switch: ON
Change EGR volume control
valve opening step using CON-
SULT-II.EGR volume control valve makes
an operating sound.Harness and connector
EGR volume control valve
PRES REGULA-
TOR
Ignition switch: ON
Change fuel rail pressure using
CONSULT-IIFuel leaks.Fuel line
Fuel pressure relief valve
PUMP LEANT
CLEAR
This mode is used for performing Fuel Pump Learning Value Clearing. Refer to EC-994, "Fuel Pump Learning
Value Clearing" . TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
PBIB0480E
SEF707X
TROUBLE DIAGNOSIS
EC-1041
[YD (WITH EURO-OBD)]
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INSPECTION PROCEDURE
1. Turn ignition switch OFF.
2. Connect “GST” to data link connector, which is located under
drivers side dash panel near the fuse box cover.
3. Turn ignition switch ON.
4. Enter the program according to instruction on the screen or in
the operation manual.
(*: Regarding GST screens in this section, sample screens are
shown.)
5. Perform each diagnostic mode according to each service proce-
dure.
For further information, see the GST Operation Manual of the
tool maker.
Service $04 CLEAR DIAG INFOThis diagnostic service can clear all emission-related diagnostic information. This
includes:
Clear number of diagnostic trouble codes (Service $01)
Clear diagnostic trouble codes (Service $03)
Clear trouble code for freeze frame data (Service $01)
Clear freeze frame data (Service $02)
Reset status of system monitoring test (Service $01)
Clear on board monitoring test results (Service $07)
Service $06 (ON BOARD TESTS) This diagnostic service is not applicable on this vehicle.
Service $07 (ON BOARD TESTS)This diagnostic service enables the off board test drive to obtain test results for emission-
related powertrain components/systems that are continuously monitored during normal
driving conditions.
Service $09 (CALIBRATION ID)This diagnostic service enables the off-board test device to request specific vehicle infor-
mation such as Vehicle Identification Number (VIN) and Calibration IDs. Diagnostic test mode Function
PBIB0376E
SEF398S
SEF416S
EC-1042
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
CONSULT-II Reference Value in Data Monitor ModeEBS0117H
Remarks:
Specification data are reference values.
Specification data are output/input values which are detected or supplied by the ECM at the connector.
* Specification data may not be directly related to their components signals/values/operations.
MONITOR ITEM CONDITION SPECIFICATION
CKPS-RPM (TDC)
Run engine and compare CONSULT-II value with the tachometer
indication.Almost the same speed as the
tachometer indication
COOLAN TEMP/S
Engine: After warming up More than 70°C (158°F)
VHCL SPEED SE
Turn drive wheels and compare CONSULT-II value with the speed-
ometer indicationAlmost the same speed as the
speedometer indication
FUEL TEMP SEN
Engine: After warming up More than 40°C (104°F)
ACCEL POS SEN*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.2 - 0.7V
Accelerator pedal: Fully depressed 3.9 - 4.9V
ACCEL SEN 2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.1 - 0.4V
Accelerator pedal: Fully depressed 1.9 - 2.4V
MAS AIR/FL SE*
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1.5 - 2.0V
2,000 rpm 2.2 - 2.7V
BATTERY VOLT
Ignition switch: ON (Engine stopped) 11 - 14V
P/N POSI SW
Ignition switch: ONShift lever: Neutral position ON
Except above OFF
START SIGNAL
Ignition switch: ON → START → ON OFF → ON → OFF
PW/ST SIGNAL
Engine: After warming up, idle
the engineSteering wheel is in neutral posi-
tion. (Forward direction)OFF
Steering wheel is turned. ON
BRAKE SW
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
BRAKE SW2
Ignition switch: ONBrake pedal and clutch pedal:
Fully releasedOFF
Brake pedal and/or clutch pedal:
Slightly depressedON
IGN SW
Ignition switch: ON → OFF ON → OFF
ACT CR PRESS
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 20 - 30 MPa
2,000 rpm 45 - 55 MPa
MAIN INJ WID
Engine: After warming up
Shift lever: Neutral position
Idle speedNo-load 0.68 - 0.78 msec
Blower fan switch: ON
Rear window defogger switch: ON0.78 - 0.88 msec
GLOW RLY Refer to EC-1305, "
GLOW CONTROL SYSTEM" .
PUMP CURRENT
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle 1,700 - 1,900 mA
2,000 rpm 1,600 - 1,800 mA
COOLING FAN
When cooling fan is stopped. OFF
When cooling fans operate at low speed. LOW
When cooling fans operate at high speed. HI
TROUBLE DIAGNOSIS
EC-1043
[YD (WITH EURO-OBD)]
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NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
*: These signals are converted by ECM internally. Thus, these differ from ECM terminals voltage.
Major Sensor Reference Graph in Data Monitor ModeEBS0117I
The following are the major sensor reference graphs in “DATA MONITOR” mode.
ACCEL POS SEN, “CKPS·RPM (TDC)”, “MAS AIR/FL SE”
Below is the data for “ACCEL POS SEN”, “CKPS·RPM (TDC)” and “MAS AIR/FL SE” when revving engine
quickly up to 3,000 rpm under no load after warming up engine to the normal operating temperature.
EGR VOL CON/V
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadAfter 1 minute at idle More than 10 steps
Revving engine from idle to 3,600
rpm0 step
INT/A VOLUME
Engine: After warming up, idle the engine 150 - 450 mg/st
INT/M PRES SE [kPa]
Engine: After warming up
Air conditioner switch: OFF
Shift lever: Neutral position
No-loadIdle Approx. 100 kPa
2,800 rpm Approx. 126 kPa
4,000 rpm Approx. 106 kPa
BARO SEN
Ignition switch: ONAltitude
Approx. 0m: Approx. 100.62 kPa
(1.0062 bar, 1.026 kg/cm
2 , 14.59
psi)
Approx. 1,000 m: Approx. 88.95
kPa (0.8895 bar, 0.907 kg/cm
2 ,
12.90 psi)
Approx. 1,500 m: Approx. 83.16
kPa (0.8316 bar, 0.848 kg/cm
2 ,
12.06 psi)
Approx. 2,000 m: Approx. 78.36
kPa (0.7836 bar, 0.799 kg/cm
2 ,
11.36 psi)
CYL COUNT
Engine is running 1 → 3 → 4 → 2
SET SW
Ignition switch: ONSET/COAST switch: Released OFF
SET/COAST switch: Pressed ON
RESUME/ACC SW
Ignition switch: ONRESUME/ACCELERATE switch:
ReleasedOFF
RESUME/ACCELERATE switch:
PressedON
CANCEL SW
Ignition switch: ONCANCEL switch: Released OFF
CANCEL switch: Pressed ON
MAIN SW
Ignition switch: ONMAIN switch: Released OFF
MAIN switch: Pressed ON MONITOR ITEM CONDITION SPECIFICATION
POWER SUPPLY AND GROUND CIRCUIT
EC-1047
[YD (WITH EURO-OBD)]
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Remarks: Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureEBS0117N
1. INSPECTION START
Start engine.
Is engine running?
Ye s o r N o
Ye s > > G O T O 6 .
No >> GO TO 2.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
1
2
3B
B
BECM ground[Engine is running]
Warm-up condition
Idle speedApproximately 0V
105 G ECM relay (self-shutoff)[Ignition switch ON]
[Ignition switch OFF]
For a few seconds after turning ignition
switch OFFApproximately 1.2V
[Ignition switch OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
107
108W/R
W/RIgnition switch [Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
113 G ECM relay (self-shutoff)[Ignition switch ON]
[Ignition switch OFF]
For a few seconds after turning ignition
switch OFFApproximately 1.2V
[Ignition switch OFF]
More than a few seconds after turning igni-
tion switch OFFBATTERY VOLTAGE
(11 - 14V)
114 B ECM ground[Engine is running]
Warm-up condition
Idle speedApproximately 0V
11 9
120Y
RPower supply for ECM[Ignition switch ON]BATTERY VOLTAGE
(11 - 14V)
121 W/LPower supply for ECM
(Back-up)[Ignition switch OFF]BATTERY VOLTAGE
(11 - 14V)