MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-Delivery Inspection ItemsELS000Y5
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension (diesel only)
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)
CHASSIS AND BODY MAINTENANCE
MA-43
C
D
E
F
G
H
I
J
K
MA
B
MA
Checking Differential Gear OilELS000BF
Check for oil leakage and oil level. (For details, refer to RFD-8,
"Checking Differential Gear Oil" .)
CAUTION:
Gaskets are not reusable. Never reuse them.
Changing Differential Gear OilELS000BG
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to RFD-8, "
Changing Differential Gear Oil" .)
2. Check oil level.
CAUTION:
Gaskets are not reusable. Never reuse them.
Balancing WheelsELS000BH
Adjust wheel balance using the road wheel center.
RotationELS000BI
After rotating the tires, adjust the tire pressure.
Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
SMA012C
Oil grad and Viscosity:
Refer to MA-17, "
RECOMMENDED FLU-
IDS AND LUBRICANTS" .
Capacity:
0.55 (1 lmp pt)
Drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
SDIA1151E
Wheel balance (Maximum allowable unbalance):
Refer to WT-6, "
SERVICE DATA AND SPECIFICATIONS (SDS)" .
Tightening torque of wheel nut:
98 - 117 N·m (10 - 12 kg·m, 73 - 86 ft·lb)
SMA829C
IDX-8
ALPHABETICAL INDEX
Spark plug(QR20DE-QR25DE) ........................ EM-32
Specification value ............................. EC-120, EC-620
Speedometer ........................................................ DI-4
Spiral cable ..................................................... SRS-33
SROOF - Wiring diagram ................................... RF-11
SRS - See Supplemental Restraint System ..... SRS-6
SRS - Wiring diagram/LHD ............................. SRS-11
SRS - Wiring diagram/RHD ............................ SRS-13
SRS Trouble diagnoses .................................... SRS-8
Stall test (A/T) ...................................... AT-65, AT-257
Standardized relay ............................................. PG-77
START - Wiring diagram ........................ SC-24, SC-25
Start signal ..................................... EC-1345, EC-1696
Starter ................................................................ SC-23
Starting system .................................................. SC-23
Steering gear and linkage inspection ................ MA-45
Steering knuckle ................................................ FAX-7
Steering linkage ................................................. PS-16
Steering wheel and column ..................... PS-8, PS-11
Steering wheel turning force ................................ PS-8
Stop lamp .............................................. LT-98, LT-118
Stop lamp switch ................................ EC-405, EC-809
STOP/L - Wiring diagram ...................... LT-98, LT-118
Suction control valve .... EC-1231, EC-1275, EC-1280,
EC-1570
, EC-1614, EC-1619
Sunload sensor ............. ATC-114, ATC-116, ATC-123
Sunroof .............................................................. RF-10
Super lock .......................................................... BL-42
Supplemental Restraint System ....................... SRS-6
Supplemental restraint system - Wiring diagram/LHD ..
SRS-11
Supplemental restraint system - Wiring diagram/RHD .
SRS-13
Suspension ....................................................... MA-46
Symbols and abbreviations ........................ GI-9, GI-22
Symptom matrix chart .......................... EC-84, EC-584
Synchronizer (M/T) ............................... MT-23, MT-41
System readiness test (SRT) code .................... EC-56
T
Tachometer ........................................................... DI-4
Tail lamp ............................................. LT-103, LT-116
TAIL/L - Wiring diagram ...................... LT-103, LT-145
Tailgate lamp .................................................... LT-103
TC boost control solnoid valve ...... EC-1061, EC-1506,
EC-1659
TC boost sensor ............................................ EC-1151
TCC/V - Wiring diagram ................. EC-1062, EC-1660
TCM circuit diagram ........................................... AT-21
TCM inspection table ........................... AT-94, AT-286
THEFT - Wiring diagram .................................. BL-104
Thermal protector ............................................ ATC-95
Thermostat(QR20DE-QR25DE) ....................... CO-23
Thermostat(YD22DDTi) .................................... CO-46
Three way catalyst function ............................. EC-264
Three way catalyst precautions ............................ GI-5
Three way catalyst(QR20DE-QR25DE) ........... EM-25
Throttle control motor relay ................ EC-306, EC-737
Throttle position sensor (TPS) ......... EC-171, EC-231,
EC-368
, EC-370, EC-424, EC-658, EC-680, EC-771,
EC-773
, EC-830
Throwout bearing - See Clutch release bearing CL-14
Time control system .......................................... BCS-3
Timing chain(QR20DE-QR25DE) ..................... EM-46
Timing chain(YD22DDTi) .................. EM-193, EM-198
Torque converter installation ............. AT-415, AT-523
TPS1 - Wiring diagram ..................... EC-233, EC-682
TPS2 - Wiring diagram ..................... EC-173, EC-660
TPS3 - Wiring diagram ..................... EC-426, EC-832
Transmission case (M/T) ...................... MT-22, MT-40
Trouble diagnoses .............................................. GI-10
Turbocharger charge air cooler(YD22DDTi) ... EM-144
Turbocharger precautions ..................................... GI-6
Turbocharger(YD22DDTi) ............................... EM-151
TURN - Wiring diagram .......................... LT-87, LT-89
Turn signal lamp ................................... LT-87, LT-118
Two trip detection logic ....................... EC-52, EC-565
V
Vacuum hose (brake system) ............................ BR-25
Vacuum hose drawing (Engine control) EC-32, EC-545
Vacuum pump(YD22DDTi) ............................. EM-163
Valve clearance(QR20DE-QR25DE) ................ EM-64
Valve clearance(YD22DDTi) ........................... EM-185
Valve guide ....................................................... EM-77
Valve guide(QR20DE-QR25DE) ....................... EM-77
Valve lifter(QR20DE-QR25DE) ......................... EM-56
Valve lifter(YD22DDTi) ................................... EM-183
Valve seat(QR20DE-QR25DE) ......................... EM-79
Valve seat(YD22DDTi) ................................... EM-219
Valve spring(QR20DE-QR25DE) ...................... EM-80
Variable induction air control system (VIAS) ... EC-457,
EC-897
Vehicle speed sensor (VSS) EC-276, EC-403, EC-709,
EC-807
VIAS - Wiring diagram ...................... EC-459, EC-899
W
WARN - Wiring diagram .......................... DI-36
, DI-44
Warning chime .................................................... DI-56
Warning lamps .................................................... DI-35
Washer, front ..................................................... WW-4
Washer, rear .................................................... WW-14
Water control valve(QR20DE-QR25DE) ........... CO-23
Water pump(QR20DE-QR25DE) ...................... CO-21
Water pump(YD22DDTi) ................................... CO-43
Water temperature gauge ..................................... DI-4
Weatherstrip - See Exterior ............................... BL-21
Wheel alignment (front) .................................... FSU-6
Wheel alignment (rear) ..................................... RSU-6
Wheel balance ....................................... WT-4, MA-43
Wheel bearing (rear) ........................... RAX-6, RAX-10
Wheel hub (front) ............................................... FAX-7
Wheel hub (rear) ............................................. RAX-10
Wheel sensors (ABS) ..................................... BRC-46