EC-996
[YD (WITH EURO-OBD)]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
ON BOARD DIAGNOSTIC (OBD) SYSTEMPFP:00028
IntroductionEBS011UJ
The ECM has an on board diagnostic system, which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
The above information can be checked using procedures listed in the table below.
×: Applicable —: Not applicable
*: When DTC and 1st/2nd trip DTC simultaneously appear on the display, they cannot be clearly distinguished from each other.
The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in
three consecutive trips (Three trip detection logic).
Three Trip Detection Logic and One Trip Detection LogicEBS011UK
On board diagnosis (OBD) system of this vehicle has “Three Trip Detection Logic” and “One Trip Detection
Logic”. For which logic each self-diagnosis corresponds with, refer to EC-973, "
INDEX FOR DTC" .
“Trip” of “Three Trip Detection Logic” means a driving mode in which the self-diagnosis is performed while
driving.
THREE TRIP DETECTION LOGIC
When a malfunction is detected for the first time, 1st trip DTC is stored in the ECM memory. MI does not illumi-
nate at this stage. <1st trip>
When the same malfunction is detected again during the next driving, 2nd trip DTC is stored in the ECM mem-
ory and 1st trip DTC is cleared from the ECM memory. MI does not illuminate at this stage. <2nd trip>
When the same malfunction is detected again at the third driving, DTC and Freeze Frame Data are stored in
the ECM memory and 2nd trip DTC is cleared from the ECM memory. MI illuminates at the same time when
DTC is stored. <3rd trip>
In other words, DTC and Freeze Frame Data are stored and MI illuminates when the same malfunction occurs
in 3 consecutive trips.
This is called “Three Trip Detection Logic”.
ONE TRIP DETECTION LOGIC
When a malfunction is detected for the first time, DTC and Freeze Frame Data are stored in the ECM memory
and MI lights up. This is called “One Trip Detection Logic”. Some self-diagnoses will not illuminate MI when
DTC is stored. (Refer to EC-996, "
Emission-related Diagnostic Information" .) 1st/2nd trip DTC is not stored for
one trip detection logic.
Emission-related Diagnostic InformationEBS011UL
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
X: Applicable —: Not applicable Emission-related diagnostic information ISO Standard
Diagnostic Trouble Code (DTC) Service $03 of ISO 15031-5
Freeze Frame data Service $02 of ISO 15031-5
1st/2nd Trip Diagnostic Trouble Code (1st/2nd Trip DTC) Service $07 of ISO 15031-5
Calibration ID Service $09 of ISO 15031-5
DTC 1st trip DTC 2nd trip DTC Freeze Frame data
CONSULT-II××××
GST××××
ECM××*×*—
Items
(CONSULT-II screen item) DTC*
11st/2nd trip
DTCMI lighting
upReference page
CONSULT-II
GST*
2ECM*3
CAN COMM CIRCUIT U1000 1000 — —EC-1056
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.P0000 0000—— —
CMP/CKP RELATION P0016 0016××EC-1059
TROUBLE DIAGNOSIS
EC-1007
[YD (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionEBS01179
INTRODUCTION
The engine has an ECM to control major systems such as fuel injec-
tion control, fuel injection timing control, glow control system, etc.
The ECM accepts input signals from sensors and instantly actuators.
It is essential that both input and output signals are proper and sta-
ble. At the same time, it is important that there are no malfunctions
such as vacuum leaks, or other malfunctions with the engine.
It is much more difficult to diagnose a malfunction that occurs inter-
mittently rather than continuously. Most intermittent malfunctions are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II (or GST) or a circuit tester connected should
be performed. Follow the EC-1008, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on next page should be used.
Start your diagnosis by looking for conventional incidents first. This
will help troubleshoot driveability incidents on an electronically con-
trolled engine vehicle.
MEF036D
SEF233G
SEF234G
TROUBLE DIAGNOSIS
EC-1009
[YD (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
Description for Work Flow
DIAGNOSTIC WORK SHEET
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one shown below in order to
organize all the information for troubleshooting.
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
EC-1009, "
DIAGNOSTIC WORK SHEET" .
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II or GST) the (1st/2nd trip) DTC and
the freeze frame data (When 1st/2nd trip DTC is detected, Freeze Frame Data is not recorded.), then erase the DTC
and the data. (Refer to EC-999
.) The (1st/2nd trip) DTC and the freeze frame data can be used when duplicating the
incident at STEP III & IV.
If the incident cannot be verified, perform EC-1045, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by (1st/2nd trip) DTC, and the symptom described by the cus-
tomer. (The Symptom Matrix Chart will be useful. See EC-1016
.)
Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The DIAGNOSTIC WORK SHEET and the freeze frame data are useful to verify the incident. Connect CONSULT-II
to the vehicle in “DATA MONITOR (AUTO TRIG)” mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-1045, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the (1st/2nd trip) DTC by driving in (or performing) the DTC Confirmation Procedure. Check and read
the (1st/2nd trip) DTC and freeze frame data by using CONSULT-II or GST.
During the (1st/2nd trip) DTC verification, be sure to connect CONSULT-II to the vehicle in “DATA MONITOR (AUTO
TRIG)” mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-1045, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the DTC Confirmation Procedure is not available, perform the Overall Function Check instead. The (1st/2nd
trip) DTC cannot be displayed by this check, however, this simplified check is an effective alternative.
The NG result of the Overall Function Check is the same as the (1st/2nd trip) DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to TROUBLE DIAGNOSIS FOR DTC PXXXX.
If the normal code is indicated, proceed to the BASIC INSPECTION. (Refer to EC-1012
.)Then perform inspections
according to the Symptom Matrix Chart. (Refer to EC-1016
.)
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) Harness Layouts.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR
(AUTO TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-1027
, EC-1042 .
The Diagnostic Procedure in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in
GI-23, "
How to Perform Efficient Diagnosis for an Electrical Incident" .
Repair or replace the malfunction parts.
If malfunctioning part cannot be detected, perform EC-1045, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT" .
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the DTC Confirmation Procedure and confirm the normal code [DTC No. P0000] is detected. If the incident is
still detected in the final check, perform STEP VI by using a method different from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) (1st/2nd trip) DTC in
ECM. (Refer to EC-999, "
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION" .)
SEF907L
EC-1032
[YD (WITH EURO-OBD)]
TROUBLE DIAGNOSIS
63 WFuel rail pressure sensor
power supply[Ignition switch ON]Approximately 5.3V
64 WTurbocharger boost sensor
power supply[Ignition switch ON]Approximately 5.3V
65 L/RCrankshaft position sen-
sor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
66 G/YCamshaft position sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
68 BFuel rail pressure sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
69 BFuel pump temperature
sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
70 BEngine coolant tempera-
ture sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
71 BTurbocharger boost sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
73 BMass air flow sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
74 RIntake air temperature sen-
sor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
78 RFuel injector adjustment
resistor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
82 BAccelerator pedal position
sensor 1 power supply[Ignition switch ON]Approximately 5.3V
83 WAccelerator pedal position
sensor 1[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully depressed4.2 - 5.2V
84 RAccelerator pedal position
sensor 1 ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
EC-1078
[YD (WITH EURO-OBD)]
DTC P0101 MAF SENSOR
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureEBS011OJ
1. CHECK INTAKE SYSTEM
1. Check air cleaner for clogging.
2. Check the following for connection and cracks.
–Air duct
–Va c u u m h o s e s
–Intake air passage between air duct and intake manifold
OK or NG
OK >> GO TO 2.
NG >> Reconnect or repair the parts.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage)
54 W Mass air flow sensor[Engine is running]
Warm-up condition
Idle speed1.8 - 2.3V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.5 - 3.0V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
73 BMass air flow sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
DTC P0102, P0103 MAF SENSOR
EC-1085
[YD (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureEBS0118F
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screws on the body. Refer to EC-1055, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage)
54 W Mass air flow sensor[Engine is running]
Warm-up condition
Idle speed1.8 - 2.3V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.5 - 3.0V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
73 BMass air flow sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
PBIB2020E
DTC P0122, P0123 APP SENSOR
EC-1099
[YD (WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
DTC P0122, P0123 APP SENSORPFP:18002
DescriptionEBS0118W
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensors detect the accelera-
tor pedal position and sends a signal to the ECM. The ECM uses the
signal to determine the amount of fuel to be injected.
CONSULT-II Reference Value in Data Monitor ModeEBS0118X
Specification data are reference values.
*: These signals are converted by ECM internally. Thus, these differ from ECM terminals voltage.
On Board Diagnosis LogicEBS0118Z
These self-diagnoses have the one trip detection logic.
MI will not light up for these self-diagnoses.
NOTE:
If DTC P0122 or P0123 is displayed with DTC P0642 or P0643, first perform trouble diagnosis for
DTC P0642 or P0643. Refer to EC-1236, "
DTC P0642, P0643 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS01190
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-1103, "
Diagnostic Procedure" .
PBIB1741E
MONITOR ITEM CONDITION SPECIFICATION
ACCEL POS SEN*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.2 - 0.7V
Accelerator pedal: Fully depressed 3.9 - 4.9V
ACCEL SEN 2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.1 - 0.4V
Accelerator pedal: Fully depressed 1.9 - 2.4V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0122
0122Accelerator pedal position
sensor 1 circuit low inputAn excessively low voltage from the APP sensor
1 is sent to ECM.
Harness or connectors
(The APP sensor 1 circuit is open or
shorted.)
Accelerator pedal position sensor
(Accelerator pedal position sensor 1) P0123
0123Accelerator pedal position
sensor 1 circuit high inputAn excessively high voltage from the APP sensor
1 is sent to ECM.
SEF817Y
EC-1112
[YD (WITH EURO-OBD)]
DTC P0192, P0193 FRP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
48
49Y/R
RFuel rail pressure sensor[Engine is running]
Warm-up condition
Idle speed1.7 - 2.0V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.0 - 2.3V
63 WFuel rail pressure sensor
power supply[Ignition switch ON]Approximately 5.3V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
68 BFuel rail pressure sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V