EC-1378
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionEBS011XD
INTRODUCTION
The engine has an ECM to control major systems such as fuel injec-
tion control, fuel injection timing control, glow control system, etc.
The ECM accepts input signals from sensors and instantly actuators.
It is essential that both input and output signals are proper and sta-
ble. At the same time, it is important that there are no malfunctions
such as vacuum leaks, or other malfunctions with the engine.
It is much more difficult to diagnose a malfunction that occurs inter-
mittently rather than continuously. Most intermittent malfunctions are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the EC-1379, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on next page should be used.
Start your diagnosis by looking for conventional incidents first. This
will help troubleshoot driveability incidents on an electronically con-
trolled engine vehicle.
MEF036D
SEF233G
SEF234G
EC-1380
[YD (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
Description for Work Flow
DIAGNOSTIC WORK SHEET
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about an incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one shown below in order to
organize all the information for troubleshooting.
STEP DESCRIPTION
STEP IGet detailed information about the conditions and the environment when the incident/symptom occurred using the
EC-1380, "
DIAGNOSTIC WORK SHEET" .
STEP IIBefore confirming the concern, check and write down (print out using CONSULT-II) the DTC and the freeze frame
data, then erase the DTC. The DTC and the freeze frame data can be used when duplicating the incident at STEP III
& IV. Refer to EC-1373
.
If the incident cannot be verified, perform EC-1414, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
Study the relationship between the cause, specified by DTC, and the symptom described by the customer. (The
Symptom Matrix Chart will be useful. Refer toEC-1387
) Also check related service bulletins for information.
STEP IIITry to confirm the symptom and under what conditions the incident occurs.
The DIAGNOSTIC WORK SHEET and the freeze frame data are useful to verify the incident. Connect CONSULT-II to
the vehicle in DATA MONITOR (AUTO TRIG) mode and check real time diagnosis results.
If the incident cannot be verified, perform EC-1414, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
If the malfunction code is detected, skip STEP IV and perform STEP V.
STEP IVTry to detect the DTC by driving in (or performing) the DTC Confirmation Procedure. Check and read the DTC and the
freeze frame data by using CONSULT-II.
During the DTC verification, be sure to connect CONSULT-II to the vehicle in DATA MONITOR (AUTO TRIG) mode
and check real time diagnosis results.
If the incident cannot be verified, perform EC-1414, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
In case the DTC Confirmation Procedure is not available, perform the Overall Function Check instead. The DTC can-
not be displayed by this check, however, this simplified check is an effective alternative.
The “NG” result of the Overall Function Check is the same as the DTC detection.
STEP VTake the appropriate action based on the results of STEP I through IV.
If the malfunction code is indicated, proceed to Trouble Diagnosis for DTC PXXXX.
If the normal code is indicated, proceed to the Basic Inspection, EC-1382
. Then perform inspections according to the
Symptom Matrix Chart. Refer to EC-1387
.
STEP VIIdentify where to begin diagnosis based on the relationship study between symptom and possible causes. Inspect the
system for mechanical binding, loose connectors or wiring damage using (tracing) Harness Layouts.
Gently shake the related connectors, components or wiring harness with CONSULT-II set in “DATA MONITOR (AUTO
TRIG)” mode.
Check the voltage of the related ECM terminals or monitor the output data from the related sensors with CONSULT-II.
Refer to EC-1398
or EC-1411 .
The Diagnostic Procedure in EC section contains a description based on open circuit inspection. A short circuit
inspection is also required for the circuit check in the Diagnostic Procedure. For details, refer to GI-23, "
How to Per-
form Efficient Diagnosis for an Electrical Incident" , “Circuit Inspection”.
Repair or replace the malfunction parts.
If the malfunctioning part cannot be detected, perform EC-1414, "
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT" .
STEP VIIOnce you have repaired the circuit or replaced a component, you need to run the engine in the same conditions and
circumstances which resulted in the customer's initial complaint.
Perform the DTC Confirmation Procedure and confirm the normal code (DTC P0000) is detected. If the incident is still
detected in the final check, perform STEP VI by using a different method from the previous one.
Before returning the vehicle to the customer, be sure to erase the unnecessary (already fixed) DTC in ECM. (Refer to
EC-1372
.)
SEF907L
TROUBLE DIAGNOSIS
EC-1403
[YD (WITHOUT EURO-OBD)]
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EC
63 WFuel rail pressure sensor
power supply[Ignition switch ON]Approximately 5.3V
64 WTurbocharger boost sensor
power supply[Ignition switch ON]Approximately 5.3V
65 L/RCrankshaft position sen-
sor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
66 G/YCamshaft position sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
68 BFuel rail pressure sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
69 BFuel pump temperature
sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
70 BEngine coolant tempera-
ture sensor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
71 BTurbocharger boost sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
73 BMass air flow sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
74 RIntake air temperature sen-
sor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
78 RFuel injector adjustment
resistor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
82 BAccelerator pedal position
sensor 1 power supply[Ignition switch ON]Approximately 5.3V
83 WAccelerator pedal position
sensor 1[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully released0.5 - 1.0V
[Ignition switch ON]
Engine stopped
Accelerator pedal: Fully depressed4.2 - 5.2V
84 RAccelerator pedal position
sensor 1 ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
EC-1440
[YD (WITHOUT EURO-OBD)]
DTC P0102, P0103 MAF SENSOR
Specification data are reference values, and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureEBS011YM
1. CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten ground screws on the body. Refer to EC-1424, "
Ground Inspection" .
OK or NG
OK >> GO TO 2.
NG >> Repair or replace ground connections.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage)
54 W Mass air flow sensor[Engine is running]
Warm-up condition
Idle speed1.8 - 2.3V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.5 - 3.0V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
73 BMass air flow sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
PBIB2020E
DTC P0122, P0123 APP SENSOR
EC-1455
[YD (WITHOUT EURO-OBD)]
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EC
DTC P0122, P0123 APP SENSORPFP:18002
DescriptionEBS011Z3
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensors detect the accelera-
tor pedal position and sends a signal to the ECM. The ECM uses the
signal to determine the amount of fuel to be injected.
CONSULT-II Reference Value in Data Monitor ModeEBS011Z4
Specification data are reference values.
*: These signals are converted by ECM internally. Thus, these differ from ECM terminals voltage.
On Board Diagnosis LogicEBS011Z6
The MI will not light up for these self-diagnoses.
NOTE:
If DTC P0122 or P0123 is displayed with DTC P0642 or P0643, first perform trouble diagnosis for
DTC P0642 or P0643. Refer to EC-1575, "
DTC P0642, P0643 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS011Z7
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-1459, "
Diagnostic Procedure" .
PBIB1741E
MONITOR ITEM CONDITION SPECIFICATION
ACCEL POS SEN*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.2 - 0.7V
Accelerator pedal: Fully depressed 3.9 - 4.9V
ACCEL SEN 2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.1 - 0.4V
Accelerator pedal: Fully depressed 1.9 - 2.4V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0122
0122Accelerator pedal position
sensor 1 circuit low inputAn excessively low voltage from the APP sensor
1 is sent to ECM.
Harness or connectors
(The APP sensor 1 circuit is open or
shorted.)
Accelerator pedal position sensor
(Accelerator pedal position sensor 1) P0123
0123Accelerator pedal position
sensor 1 circuit high inputAn excessively high voltage from the APP sensor
1 is sent to ECM.
SEF817Y
EC-1468
[YD (WITHOUT EURO-OBD)]
DTC P0192, P0193 FRP SENSOR
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
48
49Y/R
RFuel rail pressure sensor[Engine is running]
Warm-up condition
Idle speed1.7 - 2.0V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm2.0 - 2.3V
63 WFuel rail pressure sensor
power supply[Ignition switch ON]Approximately 5.3V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
68 BFuel rail pressure sensor
ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
DTC P0222, P0223 APP SENSOR
EC-1493
[YD (WITHOUT EURO-OBD)]
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EC
DTC P0222, P0223 APP SENSORPFP:18002
DescriptionEBS0120E
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensors detect the accelera-
tor pedal position and sends a signal to the ECM. The ECM uses the
signal to determine the amount of fuel to be injected.
CONSULT-II Reference Value in Data Monitor ModeEBS0120F
Specification data are reference values.
*: These signals are converted by ECM internally. Thus, these differ from ECM terminals voltage.
On Board Diagnosis LogicEBS0120H
The MI will not light up for these self-diagnoses.
NOTE:
If DTC P0222 or P0223 is displayed with DTC P0652 or P0653, first perform trouble diagnosis for
DTC P0652 or P0653. Refer to EC-1579, "
DTC P0652, P0653 SENSOR POWER SUPPLY" .
DTC Confirmation ProcedureEBS0120I
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-II
1. Turn ignition switch ON.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-1497, "
Diagnostic Procedure" .
PBIB1741E
MONITOR ITEM CONDITION SPECIFICATION
ACCEL POS SEN*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.2 - 0.7V
Accelerator pedal: Fully depressed 3.9 - 4.9V
ACCEL SEN 2*
Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.1 - 0.4V
Accelerator pedal: Fully depressed 1.9 - 2.4V
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0222
0222Accelerator pedal position
sensor 2 circuit low inputAn excessively low voltage from the APP sensor
2 is sent to ECM.
Harness or connectors
(The APP sensor 2 circuit is open or
shorted.)
Accelerator pedal position sensor
(Accelerator pedal position sensor 2) P0223
0223Accelerator pedal position
sensor 2 circuit high inputAn excessively high voltage from the APP sen-
sor 2 is sent to ECM.
SEF817Y
EC-1514
[YD (WITHOUT EURO-OBD)]
DTC P0335 CKP SENSOR
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
44 L/WCrankshaft position sen-
sor power supply[Ignition switch ON]Approximately 5.3V
46 L Crankshaft position sensor[Engine is running]
Warm-up condition
Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle.0 - 6V
[Engine is running]
Warm-up condition
Engine speed is 2,000 rpm0 - 6V
65 L/RCrankshaft position sen-
sor ground[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
67 —Sensor ground
(Sensors shield circuit)[Engine is running]
Warm-up condition
Idle speedApproximately 0.3V
MBIB0879E
MBIB0880E