BRC-3
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BRC
WHEEL SENSORS ..................................................116
Removal and Installation ....................................... 116
REMOVAL .......................................................... 116
INSTALLATION .................................................. 116
SENSOR ROTOR ....................................................117
Removal and Installation ....................................... 117
REMOVAL .......................................................... 117
INSTALLATION .................................................. 117
ESP/TCS/ABS CONTROL UNIT .............................118
Removal and Installation ....................................... 118
REMOVAL .......................................................... 118
INSTALLATION .................................................. 118
ESP/TCS/ABS ACTUATOR AND RELAY BOX ......119
Removal and Installation ....................................... 119YAW RATE/SIDE G SENSOR .................................120
Removal and Installation ......................................120
REMOVAL .........................................................120
INSTALLATION .................................................120
ESP OFF SWITCH ..................................................121
Removal and Installation ......................................121
REMOVAL .........................................................121
INSTALLATION .................................................121
STEERING ANGLE SENSOR ................................122
Removal and Installation ......................................122
REMOVAL .........................................................122
INSTALLATION .................................................122
TROUBLE DIAGNOSIS
BRC-25
[ABS]
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BRC
Control Unit Input/Output Signal StandardEFS004GA
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The display shows the control unit calculation data, so a normal value might be displayed even in the
event the output circuit (harness) is open or short - circulated.
Note 1: Confirm tyre pressure is normal.
Note 2: ABS warning lamp ON/OFF timing
ON: For approximately 1 second after the ignition switch is turned on or when an malfunction is detected.
OFF: Approximately 1 second after the ignition switch is turned on (when system is normal).Monitor item Display ContentData monitor
Reference: Inspection
checklist
ConditionReference values
for normal opera-
tion
FR LH SENSOR
FR RH SENSOR
RR LH SENSOR
RR RH SENSORWheel speed calcu-
lated using signals
from all four wheel
sensorsVehicle stopped 0 km/h (0 MPH)
BRC-36, "
Inspection 1:
Wheel Sensor System"While driving (Note 1)Nearly matches
the speedometer
display (± 10% or
less)
DOCILE G-SEN. 1
DOCILE G-SEN. 2
(4WD model)Fore-and-aft G
detected by G sensorWhen vehicle is stopped on
level groundOFF
BRC-41, "
Inspection 6: G
Sensor System"When G sensor is tilted toward
the front with G sensor mount-
ing bolt removedON
ABS IN SOL
ABS OUT SOLOperation status of all
solenoidsWhen the actuator solenoid
operates or during a fail-safeON
BRC-39, "
Inspection 4:
ABS Actuator Relay or
ABS Motor Relay Power
System"
When the actuator relay oper-
ates and the actuator solenoid
does not operateOFF
STOP LAMP SW Brake pedal operationBrake pedal depressed ON
Stop lamp switch circuit
Brake pedal not depressed OFF
MOTOR RELAYMotor and motor relay
operation statusWhen the motor relay and
motor are operatingON
BRC-39, "
Inspection 4:
ABS Actuator Relay or
ABS Motor Relay Power
System"
When the motor relay and
motor are not operatingOFF
ACTUATOR RELAYActuator relay opera-
tion statusWhen the actuator relay is
operatingOFF
When the actuator relay is not
operatingON
ABS WARN LAMPABS warning lamp on
condition (Note 2)ABS warning lamp ON ONBRC-35, "
BASIC
INSPECTION 3 ABS
WARNING LAMP"ABS warning lamp OFF OFF
BATTERY VOLTBattery voltage sup-
plied to ABS actuator
and electric unit (con-
trol unit) Ignition switch ON 10 - 16VBRC-38, "
Inspection 3:
ABS Actuator and Elec-
tric Unit (Control Unit)
Power Supply and
Ground Circuit"
EBD FAIL SIG
ABS FAIL SIGFail signal statusEBD Fail
ABS FailON
EBD system
ABS system EBD normal
ABS normalOFF
EBD SIGNAL
ABS SIGNALEBD operation
ABS operationEBD active
ABS activeON
EBD not active
ABS not activeOFF
BRC-46
[ABS]
WHEEL SENSORS
WHEEL SENSORSPFP:47910
Removal and InstallationEFS004GR
REMOVAL
Pay attention to the following when removing sensor.
CAUTION:
As much as possible, avoid rotating sensor when removing it. Pull sensors out without pulling on
sensor harness.
Take care to avoid damaging sensor edges or rotor teeth. Remove wheel sensor first before
removing front or rear wheel hub. This is to avoid damage to sensor wiring and loss of sensor
function.
INSTALLATION
Pay attention to the following when installing sensor. Tighten installation bolts to specified torques.
When installing, check that there is no foreign material such as iron chips on pick-up and mounting hole of
the sensor. Check that no foreign material has been caught in the sensor rotor. Remove any foreign mate-
rial and clean the mount.
When installing front sensor, be sure to press rubber grommets in until they lock at the three locations
shown in the figure (2 at strut and 1 at body panel). When installed, harness must not be twisted.
SFIA1100E
SYSTEM DESCRIPTION
BRC-53
[ESP/TCS/ABS]
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SYSTEM DESCRIPTIONPFP:00000
System DiagramEFS0019X
ESP FunctionEFS0019W
1. The Electronic Stability Program is called the ESP for short. ESP is indicated as ESP on CONSULT-II
screen.
2. In addition to the ABS/TCS function, ESP detects a driver's steering operation amount and brake opera-
tion amount from steering angle sensor and pressure sensor. Using the information from yaw rate/side G
sensor and wheel sensors, ESP judges the driving condition (conditions of understeer and oversteer) to
improve the stability by controlling brake on 4 wheels and engine output.
3. During ESP operation, SLIP indicator lamp flashes to inform the driver of the operation.
CAUTION:
During ESP operation, body and the brake pedal lightly vibrate and their mechanical noise may be
heard. This is a normal condition.
If vehicle is rotated on a turn table, or rolled and rocked on a ship, the ABS warning lamp,
ESP OFF indicator lamp, and SLIP indicator lamp may turn on. In this case, start engine on a nor-
mal road again. If the ABS warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp turn
off after the restart, it is normal.
When driving in a steep slope such as a bank, ABS warning lamp, ESP OFF indicator lamp, and
SLIP indicator lamp may turn on. In this case, start the engine on a normal road again. If ABS
warning lamp, ESP OFF indicator lamp, and SLIP indicator lamp turn off after the restart, it is nor-
mal.
TCS FunctionEFS0019V
1. With the wheel sensor signals from 4 wheels, the ESP/TCS/ABS control unit detects a wheel spin. If a
wheel spins, the control unit controls brake fluid pressure to the spinning wheel, and cuts the fuel to the
engine. It also closes the throttle valve to reduce the engine torque. Furthermore, throttle position is con-
trolled to the appropriate engine torque.
2. If a wheel spins, the TCS system works and function by applying brake fluid pressure to the spinning
wheel.
SFIA2012E
TROUBLE DIAGNOSIS
BRC-77
[ESP/TCS/ABS]
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BRC
Control Unit Input/Output Signal StandardEFS005W2
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if
an output circuit (harness) is open or shorted.
Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORWheel speed Vehicle stopped 0 [km/h]
Wheel sensor circuit
During driving (Note 1)Almost in accor-
dance with the
speedometer dis-
play (within ±10%)
ACCEL POS SIGOpen/close condition
of throttle valve (linked
with accelerator pedal)Accelerator pedal not
depressed (ignition switch is
ON)0%Control unit communica-
tion circuit between the
ESP/TCS/ABS control
unit and ECM Accelerator pedal depressed
(ignition switch is ON)0 – 100%
ENG RPMWith the engine run-
ningWith the engine stopped 0rpm
Engine speed signal cir-
cuit
Engine runningAlmost in accor-
dance with
tachometer display
STR ANGLE SIGSteering wheel angle
detected by steering
angle sensorStraight-ahead condition Approx. 0 °
Steering angle sensor
and circuit
Steering – 720 to 720°
YAW RATE SENYaw rate detected by
yaw rate sensorVehicle stopped Approx. 0 d/s
Yaw rate sensor and cir-
cuit
During driving – 70 to 70d/s
SIDE G-SENSORTransverse accelera-
tion detected by side G
sensorVehicle stopped
Approx. 0 m/s
2
Side G sensor and circuit
During driving
– 24.3 to 24.1m/s2
PRESS SENSORBrake fluid pressure
detected by pressure
sensorWith the ignition switch
turned ON and brake pedal
released.Approx. 0 bar
Pressure sensor and cir-
cuit
With the ignition switch
turned ON and brake pedal
depressed.– 40 to 300bar
BATTERY VOLTBattery voltage sup-
plied to the ESP/TCS/
ABS control unitIgnition switch ON 10 – 16VESP/TCS/ABS control
unit power supply circuit
and ground circuit
MOTOR RELAYMotor relay
ON/OFF conditionABS not activated. OFF
Motor relay and circuit
ABS activated. ON
ACTUATOR RLYActuator relay
ON/OFF conditionIgnition ON and Vehicle
stopped.OFF
Actuator relay and circuit
Engine running and Vehicle
stopped.ON
STOP LAMP SWOperating status of
brake pedalDepress brake pedal. ON
Stop lamp switch circuit
Release the brake pedal. OFF
PARK BRAKE SW Parking brake statusParking brake activated ON
Parking brake switch cir-
cuit
Parking brake not activated OFF
BRC-116
[ESP/TCS/ABS]
WHEEL SENSORS
WHEEL SENSORSPFP:47910
Removal and InstallationEFS001CD
REMOVAL
Pay attention to the following when removing sensor.
CAUTION:
As much as possible, avoid rotating sensor when removing it. Pull sensors out without pulling on
sensor harness.
Take care to avoid damaging sensor edges or rotor teeth. Remove wheel sensor first before
removing front or rear wheel hub. This is to avoid damage to sensor wiring and loss of sensor
function.
INSTALLATION
Pay attention to the following when installing sensor. Tighten installation bolts to specified torques.
When installing, check that there is no foreign material such as iron chips on pick-up and mounting hole of
the sensor. Check that no foreign material has been caught in the sensor rotor. Remove any foreign mate-
rial and clean the mount.
When installing front sensor, be sure to press rubber grommets in until they lock at the three locations
shown in the figure (2 at strut and 1 at body panel). When installed, harness must not be twisted.
SFIA2203E
AIR CONDITIONER CONTROL
ATC-27
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AIR CONDITIONER CONTROLPFP:27500
Description of Air Conditioner LAN Control SystemEJS000TI
The LAN (Local Area Network) system consists of auto amp., mode door motor, air mix door motor and intake
door motor.
A configuration of these components is shown in the diagram below.
System ConstructionEJS000TJ
A small network is constructed between the auto amp., air mix door motor, mode door motor and intake door
motor. The auto amp. and motors are connected by data transmission lines and motor power supply lines. The
LAN network is built through the ground circuits of each door motor.
Addresses, motor opening angle signals, motor stop signals and error checking messages are all transmitted
through the data transmission lines connecting the auto amp. and each door motor.
The following functions are contained in LCUs built into air mix door motor, mode door motor and intake door
motor.
Address
Motor opening angle signal
Data transmission
Motor stop and drive decision
Opening angle sensor (PBR function)
Comparison
Decision (Auto amp. indicated value and motor opening angle comparison)
OPERATION
The auto amp. receives data from each of the sensors. The auto amp. sends mode door, air mix door and
intake door opening angle data to the mode door motor LCU, air mix door motor LCU and intake door motor
LCU.
The mode door motor, air mix door motor and intake door motor read their respective signals according to the
address signal. Opening angle indication signals received from the auto amp. and each of the motor position
sensors is compared by the LCUs in each motor with the existing decision and opening angles. Subsequently,
HOT/COLD, DEFROST/VENT or FRESH/RECIRCULATION operation is selected. The new selection data is
returned to the auto amp.
RJIA0480E
RHA350H
ATC-30
AIR CONDITIONER CONTROL
Description of Control SystemEJS000TK
The control system consists of input sensors, switches, the auto amp. (microcomputer) and outputs.
The relationship of these components is shown in the diagram below:
RJIA3093E