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![NISSAN X-TRAIL 2005 Service Repair Manual CYLINDER BLOCK
EM-91
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A widely use engine stand can be used.
NOTE:
This example is an engine stand for holding at transaxle
mounting side with flywheel (M/T models) or NISSAN X-TRAIL 2005 Service Repair Manual CYLINDER BLOCK
EM-91
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A widely use engine stand can be used.
NOTE:
This example is an engine stand for holding at transaxle
mounting side with flywheel (M/T models) or](/manual-img/5/57403/w960_57403-144.png)
CYLINDER BLOCK
EM-91
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A widely use engine stand can be used.
NOTE:
This example is an engine stand for holding at transaxle
mounting side with flywheel (M/T models) or drive plate (A/T
models) removed.
3. Drain engine oil. Refer to LU-8, "
Changing Engine Oil" .
4. Drain engine coolant by removing water drain plug from inside of
engine.
5. Remove cylinder head. Refer to EM-70, "
CYLINDER HEAD" .
6. Remove knock sensor.
CAUTION:
Carefully handle knock sensor avoiding shocks.
7. Remove crankshaft position sensor (POS).
CAUTION:
Avoid impacts such as a dropping.
Do not disassemble.
Keep it away from metal particles.
Do not place sensor in a location where it is exposed to
magnetism.
8. Remove clutch cover and clutch disc (M/T models). Refer to CL-16, "
CLUTCH DISC, CLUTCH COVER
AND FLYWHEEL" .
9. Remove flywheel (M/T models) or drive plate (A/T models).
Secure crankshaft with a stopper plate, and remove mounting
bolts.
Using the following TORX socket, loosen mounting bolts.
CAUTION:
Be careful not to damage contact surface for clutch disc of
flywheel (M/T models).
PBIC0085E
PBIC2716E
PBIC2191E
Flywheel (M/T models)
: size T55 (commercial service tool)
Drive plate (A/T models)
: size E20
PBIC2352E
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![NISSAN X-TRAIL 2005 Service Repair Manual CYLINDER BLOCK
EM-99
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Install drive plate, reinforcement plate and pilot converter as
shown in figure (A/T models).
Using a drift of 33 mm (1.30 in) in diameter, pres NISSAN X-TRAIL 2005 Service Repair Manual CYLINDER BLOCK
EM-99
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Install drive plate, reinforcement plate and pilot converter as
shown in figure (A/T models).
Using a drift of 33 mm (1.30 in) in diameter, pres](/manual-img/5/57403/w960_57403-152.png)
CYLINDER BLOCK
EM-99
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Install drive plate, reinforcement plate and pilot converter as
shown in figure (A/T models).
Using a drift of 33 mm (1.30 in) in diameter, press-fit pilot con-
verter into the end of crankshaft until it stops (A/T models).
14. Install knock sensor.
Install knock sensor with connector facing lower left by 45
degrees as shown in the figure.
CAUTION:
Do not tighten mounting bolts while holding the connec-
tor.
If any impact by dropping is applied to knock sensor,
replace it with a new one.
NOTE:
Make sure that there is no foreign material on the cylinder
block mating surface and the back surface of knock sensor.
Make sure that knock sensor does not interfere with other
parts.
15. Install crankshaft position sensor (POS).
16. Assemble in the reverse order of disassembly after this step.
How to Select Piston and Bearing EBS00KNV
DESCRIPTION
*For the service parts, the grade for fitting cannot be selected between piston pin and connecting rod. (Only grade “0” is available.) The
information at the shipment from the plant is described as a reference.
The identification grade stamped on each part is the grade for the dimension measured in new condition.
This grade cannot apply to reused parts.
For reused or repaired parts, measure the dimension accurately. Determine the grade by comparing the
measurement with the values of each selection table.
For details of the measurement method of each part, the reuse standards and the selection method of the
selective fitting parts, refer to the text.
KBIA0075E
KBIA0069E
Selection points Selection parts Selection items Selection methods
Between cylinder block and
crankshaftMain bearingMain bearing grade (bearing
thickness)Determined by match of cylin-
der block bearing housing
grade (inner diameter of hous-
ing) and crankshaft journal
grade (outer diameter of jour-
nal)
Between crankshaft and con-
necting rodConnecting rod bearingConnecting rod bearing grade
(bearing thickness)Combining service grades for
connecting rod big end diame-
ter and crankshaft pin outer
diameter determine connecting
rod bearing selection.
Between cylinder block and pis-
tonPiston and piston pin assembly
(piston is available together
with piston pin as an assembly.)Piston grade (piston outer
diameter)Piston grade = cylinder bore
grade (inner diameter of bore)
Between piston and connecting
rod
*———
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![NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
EM-127
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CONNECTING ROD BEARING
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in)
Tightening TorqueEBS00KNY
Unit: N·m (k NISSAN X-TRAIL 2005 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
EM-127
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CONNECTING ROD BEARING
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in)
Tightening TorqueEBS00KNY
Unit: N·m (k](/manual-img/5/57403/w960_57403-180.png)
SERVICE DATA AND SPECIFICATIONS (SDS)
EM-127
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CONNECTING ROD BEARING
Undersize
Unit: mm (in)
Bearing Oil Clearance
Unit: mm (in)
Tightening TorqueEBS00KNY
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*2
Grade number Thickness mm (in) Identification color
0 1.495 - 1.499 (0.0589 - 0.0590) Black
1 1.499 - 1.503 (0.0590 - 0.0592) Brown
2 1.503 - 1.507 (0.0592 - 0.0593) Green
3 1.507 - 1.511(0.0593 - 0.0595) Yellow
Item Thickness Crank pin journal diameter
US 0.25 (0.0098) 1.624 - 1.632 (0.0639 - 0.0643) Grind so that bearing clearance is the specified value.
Connecting rod bearing oil clearanceStandard 0.028 - 0.045 (0.0011 - 0.0018)
Limit 0.10 (0.0039)
*1: Parts to be tightened in particular orders.
1)-: Order of tightening when tightening two or more times separately.
Drive belt auto-tensioner 21.6 (2.2, 16)
Mass air flow sensor
3.8 (0.39, 34) *
2
Resonator
3.8 (0.39, 34)*2
Air cleaner case lower
3.8 (0.39, 34)*2
*1 Intake manifold19.6 (2.0, 14)
Intake manifold collector (QR25DE) 19.6 (2.0, 14)
Intake manifold support (QR20DE) 19.6 (2.0, 14)
Intake manifold support (QR25DE) M6 bolt
8.83 (0.90, 78) *
2
M10 bolt 46.6 (4.8, 34)
Intake manifold rear support (QR25DE) 19.6 (2.0, 14)
Electric throttle control actuator
8.43 (0.86, 75) *
2
EVAP canister purge volume control solenoid valve
5.1 (0.52, 45) *2
*1 Exhaust manifold and three way catalyst assembly 41.7 (4.3, 31)
Exhaust manifold covers (upper and lower)
5.8 (0.59, 51) *
2
Three way catalyst cover
5.8 (0.59, 51) *2
Heated oxygen sensor 1 45 (4.6, 33)
Heated oxygen sensor 2 45 (4.6, 33)
*1 Oil pan upper M6 bolt
8.8 (0.90, 78) *
2
M8 bolt 21.6 (2.2, 16)
Oil pan upper to transaxle joint bolts 42.7 (4.4, 31)
*1 Oil pan lower
6.9 (0.70, 61) *
2
Oil pan drain plug34.3 (3.5, 25)
Rear plate cover
6.9 (0.70, 61) *
2
Oil level gauge guide 21.6 (2.2, 16)
Page 182 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual EM-128
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SERVICE DATA AND SPECIFICATIONS (SDS)
Oil strainer M6 bolt
8.8 (0.90, 78) *2
M8 bolt 21.6 (2.2, 16)
Ignition coil
6.4 (0.65, 57) *
2
Spark plug24.5 (2.5, 18)
*1 Fuel tube1) 10.1 (1.0, 7) NISSAN X-TRAIL 2005 Service Repair Manual EM-128
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SERVICE DATA AND SPECIFICATIONS (SDS)
Oil strainer M6 bolt
8.8 (0.90, 78) *2
M8 bolt 21.6 (2.2, 16)
Ignition coil
6.4 (0.65, 57) *
2
Spark plug24.5 (2.5, 18)
*1 Fuel tube1) 10.1 (1.0, 7)](/manual-img/5/57403/w960_57403-181.png)
EM-128
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SERVICE DATA AND SPECIFICATIONS (SDS)
Oil strainer M6 bolt
8.8 (0.90, 78) *2
M8 bolt 21.6 (2.2, 16)
Ignition coil
6.4 (0.65, 57) *
2
Spark plug24.5 (2.5, 18)
*1 Fuel tube1) 10.1 (1.0, 7)
2) 23.6 (2.4, 17)
*1 Rocker cover 1)
2.0 (0.20, 18) *
2
2)
8.3 (0.85, 73) *2
PCV valve
2.5 (0.26, 22) *2
Intake valve timing control solenoid valve
6.4 (0.65, 57) *2
*1 Intake valve timing control cover 12.8 (1.3, 9)
Camshaft position sensor (PHASE)
6.4 (0.65, 57) *
2
Camshaft sprockets (Intake and Exhaust) 142 (14, 105)
Chain tensioner
7.0 (0.71, 62) *
2
*1 Camshaft bracket 1) 2.0 (0.2, 1)
2) 5.9 (0.6, 4)
3) 10.4 (1.1, 8)
Crankshaft pulley 1) 42.1 (4.3, 31)
2) 60° (Angle tightening)
*1 Front cover 12.8 (1.3, 9)
Timing chain slack guide 16.7 (1.7, 12)
Timing chain tension guide 16.7 (1.7, 12)
Balancer unit timing chain tensioner
7.0 (0.71, 62) *
2
*1 Balancer unit 1) 48.1 (4.9, 35)
2) 90° (Angle tightening)
3) 0 (0, 0)
4) 48.1 (4.9, 35)
5) 90° (Angle tightening)
*1 Cylinder head 1) 50 (5.1, 37)
2) 60° (Angle tightening)
3) 0 (0.0, 0)
3) 39.2 (4.0, 29)
4) 75° (Angle tightening)
5) 75° (Angle tightening)
Flywheel (M/T)108 (11, 80)
Drive plate (A/T)108 (11, 80)
Connecting rod bearing cap 1) 19.6 (2.0, 14)
2) 90° (Angle tightening)
*1 Lower cylinder block M8 bolt 1) 25.1 (2.6, 19)
M10 bolt 2) 39.2 (4.0, 29)
M10 bolt 3) 60° (Angle tightening)
Signal plate18.5 (1.9, 14)
Water drain plug
9.8 (1.0, 87) *
2
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SERVICE DATA AND SPECIFICATIONS (SDS)
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Knock sensor 21.1 (2.2, 16)
Crankshaft position sensor (POS)
6.4 (0.65, 57) *
2
Page 196 of 4555
EM-142
[YD22DDTi]
AIR CLEANER AND AIR DUCT
AIR CLEANER AND AIR DUCTPFP:16500
Removal and InstallationEBS00LRD
REMOVAL
1. Remove mass air flow sensor harness clamp.
2. Disconnect harness connector from mass air flow sensor.
3. Remove air duct, air cleaner case (upper)/ mass air flow sensor.
Add marks as necessary for easier installation.
4. Remove mass air flow sensor from air cleaner case (upper).
CAUTION:
Handle mass air flow sensor with following cares.
Do not shock it.
Do not disassemble it.
Do not touch its sensor.
5. Remove air cleaner case (lower) and air duct side.
INSTALLATION
Note the following, and install in the reverse order of removal.
Align marks. Attach each joint. Screw clamps firmly.
1. Air cleaner case (upper) 2. Clamp 3. Air duct
4. Mass air flow sensor 5. Grommet 6. Air duct side
7. Collar 8. Mounting rubber 9. Air cleaner case (lower)
10. Clip 11. Air cleaner filter
PBIC3612E
Page 211 of 4555
OIL PAN AND OIL STRAINER
EM-157
[YD22DDTi]
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OIL PAN AND OIL STRAINERP F P : 1111 0
Removal and InstallationEBS00LRK
REMOVAL
WARNING:
To avoid the danger of being scalded, do not drain engine oil when engine is hot.
1. Remove engine undercover.
2. Drain engine oil. Refer to LU-21, "
Changing Engine Oil" .
3. Remove oil pan lower as follows:
a. Loosen bolts in reverse order of that shown in the figure to
remove.
1. Rear plate cover 2. Oil pan upper 3. Gasket
4. Oil strainer 5. Oil pan drain plug 6. Drain plug washer
7. Oil pan lower 8. Crankshaft position sensor
PBIC2313E
SBIA0161E
Page 212 of 4555
![NISSAN X-TRAIL 2005 Service Repair Manual EM-158
[YD22DDTi]
OIL PAN AND OIL STRAINER
b. Insert the seal cutter (special service tool) between oil pan upper
and oil pan lower.
CAUTION:
Be careful not to damage aluminum mating surface.
Do n NISSAN X-TRAIL 2005 Service Repair Manual EM-158
[YD22DDTi]
OIL PAN AND OIL STRAINER
b. Insert the seal cutter (special service tool) between oil pan upper
and oil pan lower.
CAUTION:
Be careful not to damage aluminum mating surface.
Do n](/manual-img/5/57403/w960_57403-211.png)
EM-158
[YD22DDTi]
OIL PAN AND OIL STRAINER
b. Insert the seal cutter (special service tool) between oil pan upper
and oil pan lower.
CAUTION:
Be careful not to damage aluminum mating surface.
Do not insert screwdriver, or oil pan flange will be
deformed.
c. Slide the seal cutter by tapping on the side of the seal cutter with
a hammer.
d. Remove oil pan lower.
4. Remove A/C compressor belt. Refer to EM-140, "
DRIVE BELTS" .
5. Remove A/C compressor and bracket. Refer to ATC-144, "
Removal and Installation of Compressor" .
6. Remove front exhaust tube and its support. Refer to EX-2, "
EXHAUST SYSTEM" .
7. Remove crankshaft position sensor from transaxle.
CAUTION:
Avoid impacts such as a dropping.
Do not disassemble.
Keep it away from metal particles.
Do not place sensor close to magnetic materials.
8. Set a suitable transmission jack under transaxle and hoist
engine with engine slinger. Refer to EM-222, "
ENGINE ASSEM-
BLY" .
9. Remove center member. Refer to EM-222, "
ENGINE ASSEM-
BLY" .
10. Remove rear plate cover and transaxle joint bolts.
11. Remove catalyst and catalyst rear diffuser. Refer to EM-149,
"Removal and Installation" .
12. Remove oil strainer.
13. Remove oil pan upper as follows:
SEM544G
SEM545G
PBIC2277E
JEM553G