RSU-6
REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and ServiceEES0007F
Check axle and suspension parts for excessive play, wear, and damage.
Move rear wheels (RH/LH) to check abnormal free play.
Retighten all nuts and bolts to the specified torque.
Check strut for oil leakage and damage.
Wheel AlignmentEES0007G
DESCRIPTION
Measure wheel alignment under unladen conditions. “Unladen conditions” means that fuel, coolant, and
lubricant are full. However, spare tyre, jack, and hand tools should be unloaded.
PRELIMINARY INSPECTION
1. Check the tyre for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial endplay.
4. Check strut operation.
5. Check each mounting point of axle and suspension for looseness and deformation.
6. Check each link and arm for cracks, deformation, and other damage.
7. Check the vehicle posture.
CAMBER
Camber is preset at factory and cannot be adjusted.
If the camber is not within specification, inspect and replace any damaged or worn rear suspension parts.
TOE-IN
Measure toe-in using the following procedure.
Always perform following procedure on a flat surface.
Make sure that no person is in front of the vehicle before push-
ing it.
1. Bounce rear of vehicle up and down to stabilize the posture.
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of tread (rear side) of both tyre at the
same height as hub center. This mark is a measuring points.
1. Strut spacer 2. Strut mounting insulator 3. Strut mounting insulator bracket
4. Upper rubber seat 5. Bound bumper 6. Coil spring
7. Strut 8. Rear axle assembly 9. Rear suspension member
10. Member stopper 11. member stopper 12. Washer
13. Rear parallel link 14. Toe-in adjusting bolt 15. Front parallel link
16. Radius rod 17. Stabilizer bar 18. Clamp
19. Bushing 20. Connecting rod
Camber : RSU-14, "SERVICE DATA AND SPECIFICATIONS (SDS)"
AFA050
REAR SUSPENSION MEMBER
RSU-13
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RSU
REAR SUSPENSION MEMBERPFP:55501
Removal and InstallationEES0007M
REMOVAL
1. Remove tyre. Raise vehicle.
2. Remove cotter pin. Remove wheel hub lock nut by using a wheel hub lock nut wrench.
3. Remove wheel sensor and wiring.
4. Remove brake caliper and brake hose lock plate, and hang them aside.
5. Remove mounting bolts and nuts on lower portion of strut.
6. Remove axle-side mounting bolts of parallel link and remove rear drive shaft from axle housing.
7. Remove suspension member-side mounting bolt of parallel link and remove parallel link from suspension
member.
8. Remove mounting bolts and nuts on lower portion of strut.
CAUTION:
After removing drive shaft, position axle housing onto strut.
9. Remove propeller shaft.
10. Remove rear exhaust tube.
11. Remove electronically controlled coupling connector and air breather hose from final drive.
12. Set a jack under rear final drive.
13. Remove front and rear mounting bolts from rear final drive.
14. Remove rear final drive from suspension member.
15. Place jack onto rear suspension member. Remove rear suspension member mounting bolts. Lower jack
slowly to remove rear suspension member from vehicle.
INSTALLATION
Refer to RSU-5, "Components" for tightening torque. Install in the reverse order of removal.
After installation, perform final tightening of each part under unladen conditions with tyre on ground.
Check wheel alignment. RSU-6, "
Wheel Alignment" .
RSU-14
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationEES000J7
Wheel Alignment (Unladen)EES0007N
: Fuel, radiator coolant and engine oil full. Spare tyre, jack, hand tools and mats in designated positions.
Wheelarch Height (Unladen)EES000J8
: Fuel, radiator coolant and engine oil full. Spare tyre, jack, hand tools and mats in designated positions.Suspension type Parallel link and strut
Shock absorber type Double-acting hydraulic
Camber
Degree minute (Decimal degree)Minimum – 1°25′ (– 1.42°)
Nominal – 0°40′ (– 0.67°)
Maximum 0°05′ (0.08°)
Total Toe-in Distance (A - B) Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Applied modelQR20DE and QR25DE engine YD22DDTi engine
215/70R15 and 215/65R16 215/65R16
Front (Hf) 773 mm (30.43 in) 771 mm (30.35 in)
Rear (Hr) 786 mm (30.94 in) 785 mm (30.91 in)
SFA818A
BRC-52
[ESP/TCS/ABS]
ON-VEHICLE SERVICE
ON-VEHICLE SERVICEPFP:00000
Adjustment of Steering Angle Sensor Neutral PositionEFS0019R
In case of doing work that applies to the list below, make sure to adjust neutral position of steering angle sen-
sor before running vehicle.
×: Required
–: Not required
CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT-II.
(Adjustment cannot be done without CONSULT-II.)
1. Stop vehicle with front wheels in straight-ahead position.
2. Connect CONSULT-II and CONSULT-II CONVERTER to data link connector on vehicle, and turn ignition
switch ON (do not start engine).
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
3. Touch “ABS”, “WORK SUPPORT” and “ST ANGLE SENSOR ADJUSTMENT” on CONSULT-II screen in
this order. Refer to BRC-79, "
CONSULT-II BASIC OPERATION PROCEDURE" .
4. Touch “START”.
CAUTION:
Do not touch steering wheel while adjusting steering angle
sensor.
5. After approximately 10 seconds, touch “END”. (After approxi-
mately 60 seconds, it ends automatically.)
6. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to carry out above operation.
7. Run vehicle with front wheels in straight-ahead position, then
stop.
8. Select “DATA MONITOR”, “SELECTION FROM MENU”, and “STR ANGLE SIG” on CONSULT-II screen.
Then make sure “STR ANGLE SIG” is within 0 ±3.5 deg. If value is more than specification, repeat steps 1
to 7.
9. Erase memory of ESP/TCS/ABS control unit and ECM.
10. Turn ignition switch OFF.
Situation Adjustment of Steering Angle Sensor Neutral Position
Removing/Installing ESP/TCS/ABS control unit−
Replacing ESP/TCS/ABS control unit−
Removing/Installing steering angle sensor×
Removing/Installing steering components×
Removing/Installing suspension components×
Change tyre to new ones–
Tyre rotation–
Adjusting wheel alignment×
SFIA0371E
BRC-88
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
For Fast and Accurate DiagnosisEFS005W4
PRECAUTIONS FOR DIAGNOSIS
Before performing diagnosis, always read precautions. Refer to BRC-60, "How to Proceed With Diagno-
sis" .
If ESP/TCS/ABS control unit steering angle sensor, steering system parts or suspension system parts
have been replaced, or if alignment has been adjusted, be sure to adjust neutral position of steering angle
sensor before driving. Refer to BRC-52, "
Adjustment of Steering Angle Sensor Neutral Position" .
After diagnosis is finished, be sure to erase memory. Refer to BRC-81, "SELF-DIAGNOSIS" .
When checking continuity and voltage between units, be sure to check for disconnection, looseness,
bend, or collapse of connector terminals. If any malfunction is found, repair or replace connector termi-
nals.
For intermittent symptoms, possible cause is malfunction in harness, harness connector, or terminals.
Move harness, harness connector, and terminals to check for poor connections.
If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal.
To use CONSULT-II to perform self-diagnosis of ESP/TCS/ABS control unit active tests, or work support,
first stop work, then connect CONSULT-II and select “ABS”.
While self-diagnostic results of CONSULT-II shows malfunction, if CONSULT-II active test is performed,
an engine system malfunction may be indicated. In this case, start engine to resume the normal screen.
ESP/TCS/ABS system electronically controls brake operation and engine output. The following symptoms
may be caused by normal operations:
ON and OFF Timing for ABS Warning Lamp, ESP OFF Indicator Lamp, SLIP Indicator Lamp,
Brake Warning Lamp
×: ON –: OFF Symptom Symptom description Result
Motor operation noiseThis is noise of motor inside ESP/TCS/ABS control unit. Slight noise
may occur during ESP, TCS, and ABS operation.
Normal
When the vehicle speed goes over 20 km/h (12.5 MPH), motor and
valves operating noise may be heard. It happens only once after ignition
switch is ON. This is a normal status of the system operation check.
System operation check
noiseWhen engine starts, slight “click” noise may be heard from engine room.
This is normal and is part of system operation check.Normal
ESP/TCS operation
(SLIP indicator lamp blink-
ing)TCS may activate momentarily if wheel speed changes when driving
over location where friction coefficient varies, when downshifting, or
when fully depressing accelerator pedal.Normal
Cancel the ESP/TCS
function for the
inspection on a chas-
sis dynamometer. When checking speed meter etc. with a 2-wheel-drive chassis dyna-
mometer, vehicle speed is not increased by pressing down on the accel-
erator.
ABS operation (Longer stop-
ping distance)On roads with low friction coefficients, such as snowy roads or gravel
roads, vehicles with ABS may require a longer stopping distance. There-
fore, when driving on such roads, avoid overconfidence and keep speed
sufficiently low.Normal
Insufficient feeling of accel-
erationDepending on road conditions, driver may feel that feeling of accelera-
tion is insufficient. This is because traction control, which controls
engine and brakes to achieve optimal traction, has the highest priority
(for safety). As a result, there may be times when acceleration is slightly
less than usual for the same accelerator pedal operation.Normal
ConditionABS warning
lampESP OFF indi-
cator lampSLIP indicator
lampBrake warning
lamp [Note 1]Remarks
Ignition SW OFF. – – – – –
Approx. 2 seconds after igni-
tion switch is turned ON.×××× [Note 2] –
Approx. 2 seconds later after
ignition switch ON.–––× [Note 2]Go out 2 seconds after
ignition switch is turned
ON.
PRECAUTIONS
PS-3
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PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EGS001FF
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Steering SystemEGS00049
In case of removing steering gear assembly, make the final tightening with grounded and unloaded vehi-
cle condition, and then check wheel alignment.
Observe the following precautions when disassembling.
–Before disassembly, thoroughly clean the outside of the unit.
–Disassembly should be done in a clean work area. It is important to prevent the internal parts from becom-
ing contaminated by dirt or other foreign matter.
–For easier and proper assembly, place disassembled parts in order on a parts rack.
–Use nylon cloth or paper towels to clean the parts; common shop rags can leave lint that might interfere
with their operation.
–Do not reuse non-reusable parts.
–Before assembling, apply the specified grease to the directed parts.
PS-8
STEERING WHEEL
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceEGS001BY
CHECKING CONDITION OF INSTALLATION
Check installation conditions of steering gear assembly, front suspension, axle and steering column.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check steering gear assembly mounting bolts and nut for looseness. Refer to PS-16, "COMPONENT" .
CHECKING STEERING WHEEL PLAY
Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on
the outer circumference.
When the measurement value is outside the standard value, check backlash for each joint of steering col-
umn and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
Make sure that steering gear assembly, steering column and steering wheel are installed in the correct
position.
Perform neutral position inspection after wheel alignment. Refer to FSU-6, "Wheel Alignment" .
Set vehicle to the straight-ahead position and confirm steering wheel is in the neutral position.
Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if
steering wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Bring power steering fluid up to adequate operating temperature. [Make sure temperature of fluid is
approximately 50 to 80°C (122 to 176°F).]
4. Check steering wheel turning force when steering wheel has
been turned 360° from neutral position.
NOTE:
Multiply the distance (L) from the hook of spring scale to the
center of steering wheel by the measurement value with a
spring scale.
Perform the following manner when the guideline value is
hard to be measured.
a. Park vehicle on a level and dry surface, set parking brake.
b. Remove driver air bag module. Refer to SRS-30, "
DRIVER AIR BAG MODULE" .
c. Start engine at idle, then check steering wheel turning force with
pre-load gauge [SST].
5. If steering wheel turning force is out of the specification, check
rack sliding force and relief hydraulic pressure of oil pump.
Regarding relief hydraulic pressure of oil pump, refer to PS-27,
"OIL PUMP PULLEY HYDRAULIC PRESSURE INSPECTION" .
a. Disconnect lower shaft and steering knuckle from steering gear
assembly. Refer to FAX-7, "
Removal and Installation" , PS-11,
"COMPONENT" . Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 - 35 mm (0 - 1.38 in)
Steering wheel
turning force: 36 N (3.7 kg, 8.2 lb) or less
Steering wheel
turning force: 706 N·cm (72 kg-cm, 62 in-lb)
SST491B
SGIA1050J
PS-10
STEERING WHEEL
Removal and InstallationEGS001BZ
REMOVAL
NOTE:
When reconnecting spiral cable, fix cable with a tape so that fixing case and rotating part keep aligned. This
will omit neutral position alignment procedure during spiral cable installation.
1. Set front wheels in the straight-ahead direction.
2. Remove driver air bag module. Refer to SRS-30, "
DRIVER AIR BAG MODULE" .
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel with the steering wheel puller [SST].
INSTALLATION
Reverse the removal procedure for installation attentive to the following operation.
NOTE:
About the neutral position, wind spiral cable lightly clockwise until it
is tightened. Turn it counterclockwise (approximately 2.5 turns and a
quarter of a turn) and stop turning it after aligning it with the adjust-
ment mark. (Since service parts are fixed with a stopper with the
neutral position adjusted, installation is possible without any adjust-
ment after removing the stopper.)
CAUTION:
Do not run spiral cable idle needlessly. And do not turn it more
than necessary (or it leads to disconnection of the cable).
SGIA0080E
SHIA0145E