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ENGINE MAINTENANCE (YD22DDTI)
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INSTALLATION
Install in reverse order of removal, paying attention to following:
Replace O-ring on drain plug with new one.
Screw the fuel filter by hand until packing contacts sealing surface of bracket. Then tighten it by turning
approximately 2/3 turn.
After installation, bleed air from fuel path. Refer to FL-18, "Air Bleeding" .
INSPECTION AFTER INSTALLATION
Make sure there is no fuel leakage at connections in the following steps.
Start the engine and rev it up and check for fuel leaks at connections.
Changing Air Cleaner FilterELS000CG
VISCOUS PAPER TYPE
The viscous paper type air cleaner filter does not require any clean-
ing operation between renewal.
Changing Engine OilELS000CH
WARNING:
Be careful not to burn yourself, as the engine oil is hot.
Prolonged and repeated contact with used engine oil may cause skin cancer: try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components.
2. Stop engine and wait for 10 minutes.
3. Loosen oil filter cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-157, "
OIL PAN
AND OIL STRAINER" .
CAUTION:
Be sure to clean drain plug and install with new washer.
6. Refill with new engine oil.
Engine oil specification and viscosity:
Refer to MA-17, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Engine oil capacity (Approximate):
Unit: (lmp qt)
Fuel filter drain plug:
: 4.9 N·m (0.50 kg-m, 43 in-lb)
PBIC0526E
Oil pan drain plug:
: 34 N·m (3.5 kg-m, 25 ft-lb)
PBIC0527E
Drain and refill With oil filter change 5.2 (4-5/8)
Without oil filter change 4.9 (4-3/8)
Dry engine (Overhaul)6.3 (5-1/2)
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MA-40
CHASSIS AND BODY MAINTENANCE
Changing M/T OilELS000BD
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to MT-12, "
Changing M/T Oil" .)
2. Check oil level.
For 2WD models
For 4WD models
CAUTION:
Do not reuse gasket.
Checking A/T FluidELS000BV
1. Warm up engine.
2. Check for fluid leakage.
3. Before driving, fluid level can be checked at fluid temperatures of 30 to 50°C (86 to 122°F) using “COLD”
range on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear position. Leave selector lever in “P” position.
c. Check fluid level with engine idling.Oil grade and viscosity:
Refer to MA-17, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
Oil capacity (reference):
Approx. 2.2 (3-7/8 lmp pt)
Oil level “L” : 55.0 - 61.0 mm (2.17 - 2.40 in)
PCIB1477E
Oil level “L” : 168.0 - 174.0 mm (6.61 - 6.85 in)
Drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
PCIB1478E
SMA146B
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MA-42
CHASSIS AND BODY MAINTENANCE
CAUTION:
Never start engine while checking oil level.
Changing Transfer OilELS000BU
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to TF-10, "
Replacement" .)
2. Check oil level.
CAUTION:
Carefully fill the oil. (Fill up for Approx. 3 minutes.)
Checking Propeller ShaftELS000BE
Check propeller shaft for damage, looseness or grease leakage.Filler plug:
: 14.7 N·m (1.5 kg-m, 11 in-lb)
SDIA0513E
Oil grade:
API GL-5
Viscosity:
Refer toMA-17, "
RECOMMENDED FLUIDS AND
LUBRICANTS"
Oil capacity:
: Approx. 0.31 (1/2 lmp pt)
Drain plug:
: 14.7 N·m (1.5 kg-m, 11 in-lb)
Filler plug:
: 14.7 N·m (1.5 kg-m, 11 in-lb)SDIA0512E
Tightening torque:
Refer to PR-3, "
REAR PROPELLER SHAFT" .
SMA118A
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CHASSIS AND BODY MAINTENANCE
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Checking Differential Gear OilELS000BF
Check for oil leakage and oil level. (For details, refer to RFD-8,
"Checking Differential Gear Oil" .)
CAUTION:
Gaskets are not reusable. Never reuse them.
Changing Differential Gear OilELS000BG
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to RFD-8, "
Changing Differential Gear Oil" .)
2. Check oil level.
CAUTION:
Gaskets are not reusable. Never reuse them.
Balancing WheelsELS000BH
Adjust wheel balance using the road wheel center.
RotationELS000BI
After rotating the tires, adjust the tire pressure.
Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
SMA012C
Oil grad and Viscosity:
Refer to MA-17, "
RECOMMENDED FLU-
IDS AND LUBRICANTS" .
Capacity:
0.55 (1 lmp pt)
Drain plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
Filler plug:
: 34.5 N·m (3.5 kg-m, 25 ft-lb)
SDIA1151E
Wheel balance (Maximum allowable unbalance):
Refer to WT-6, "
SERVICE DATA AND SPECIFICATIONS (SDS)" .
Tightening torque of wheel nut:
98 - 117 N·m (10 - 12 kg·m, 73 - 86 ft·lb)
SMA829C