PERIODIC MAINTENANCE
MA-13
C
D
E
F
G
H
I
J
K
MA
B
MA
CHASSIS AND BODY MAINTENANCE (QR20DE AND QR25DE PETROL ENGINE)
(Annual Mileage >30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
*: For 4WD models only. MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform at number of kilometers (miles)
basis only.km x 1,000
(Miles x
1,000)15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)
Underhood and under vehicle
Headlamp aiming I I I ILT- 3 5
Brake & clutch, systems and fluid (For
level & leaks)IIIIMA-39,
MA-44
Brake fluidRRMA-44
Brake booster vacuum hoses, connec-
tions & check valveIIBR-25
Power steering fluid & lines (For level &
leaks)IIIIMA-45
Manual transaxle gear oil (For leaks) I I I IMA-39
Automatic transaxle fluid (For level &
leaks)IIIIMA-40
Transfer gear oil (For level & leaks) I I I IMA-41
Differential gear oil (For level & leaks or
replace)IIIIMA-43
Steering gear & linkage, axle & suspen-
sion parts, propeller shaft, front drive
shafts & exhaust systemI* I I* IMA-45,
MA-46
,
MA-42
,
MA-46
,
MA-39
Wheel alignment (If necessary, rotate &
balance wheels)IIIIFSU-6,
MA-43
Brake pads, rotors & other brake compo-
nentsIIIIMA-45,
MA-45
,
MA-44
Foot brake, parking brake & clutch (For
free play, stroke & operation)IIIIBR-6,
PB-3
CL-5
Air conditioner filterRRRRAT C - 1 3 0
Body corrosionSee
NOTE (1)MA-48
PERIODIC MAINTENANCE
MA-15
C
D
E
F
G
H
I
J
K
MA
B
MA
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage >30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent off road use or driving in water
K —Sustained high speed driving
L — For models without Euro-OBD system
Maintenance operation: Check = Check and correct or replace as necessary. Steering gear & linkage, axle & suspension parts,
propeller shaft, front drive shafts & exhaust systemIIMA-45
,
MA-46
,
MA-42
,
MA-46
,
MA-39
Wheel alignment (If necessary, rotate & balance
wheels)IIIFSU-6,
MA-43
Brake pads, rotors & other brake componentsIIIIIIMA-45
,
MA-44
,
MA-45
Foot brake, parking brake & clutch (For free play,
stroke & operation)IIIIIIBR-6,
PB-3
CL-5
Air conditioner filterRRRRRRATC-130
Body corrosionSee
NOTE (1)MA-48
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page
Perform at number of kilometers (miles) basis only.km x 1,000
(Miles x
1,000)20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
Driving conditionMaintenance itemMainte-
nance
opera-
tionMaintenance intervalRefer-
ence
page
A
...........Air cleaner filterPetrol models ReplaceEvery 30,000 km
(18,000 miles) MA-24
Diesel models ReplaceEvery 30,000 km
(18,000 miles) MA-35
MA-46
CHASSIS AND BODY MAINTENANCE
Check lines for improper attachment, leaks, cracks, dam-
age, loose connections, chafing and deterioration.
Check rack boots for accumulation of power steering fluid.
Axle and Suspension PartsELS000BQ
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks or other damage.
Drive ShaftELS000CL
Check boot and drive shaft for cracks, wear, damage and
grease leakage.
Lubricating Locks, Hinges and Hood LatchesELS000BR
SST851C
SMA525A
SFA392B
SFA108A
Front door Refer to BL-18, "DOOR" .
Back door Refer to BL-99, "
BACK DOOR" .
IDX-8
ALPHABETICAL INDEX
Spark plug(QR20DE-QR25DE) ........................ EM-32
Specification value ............................. EC-120, EC-620
Speedometer ........................................................ DI-4
Spiral cable ..................................................... SRS-33
SROOF - Wiring diagram ................................... RF-11
SRS - See Supplemental Restraint System ..... SRS-6
SRS - Wiring diagram/LHD ............................. SRS-11
SRS - Wiring diagram/RHD ............................ SRS-13
SRS Trouble diagnoses .................................... SRS-8
Stall test (A/T) ...................................... AT-65, AT-257
Standardized relay ............................................. PG-77
START - Wiring diagram ........................ SC-24, SC-25
Start signal ..................................... EC-1345, EC-1696
Starter ................................................................ SC-23
Starting system .................................................. SC-23
Steering gear and linkage inspection ................ MA-45
Steering knuckle ................................................ FAX-7
Steering linkage ................................................. PS-16
Steering wheel and column ..................... PS-8, PS-11
Steering wheel turning force ................................ PS-8
Stop lamp .............................................. LT-98, LT-118
Stop lamp switch ................................ EC-405, EC-809
STOP/L - Wiring diagram ...................... LT-98, LT-118
Suction control valve .... EC-1231, EC-1275, EC-1280,
EC-1570
, EC-1614, EC-1619
Sunload sensor ............. ATC-114, ATC-116, ATC-123
Sunroof .............................................................. RF-10
Super lock .......................................................... BL-42
Supplemental Restraint System ....................... SRS-6
Supplemental restraint system - Wiring diagram/LHD ..
SRS-11
Supplemental restraint system - Wiring diagram/RHD .
SRS-13
Suspension ....................................................... MA-46
Symbols and abbreviations ........................ GI-9, GI-22
Symptom matrix chart .......................... EC-84, EC-584
Synchronizer (M/T) ............................... MT-23, MT-41
System readiness test (SRT) code .................... EC-56
T
Tachometer ........................................................... DI-4
Tail lamp ............................................. LT-103, LT-116
TAIL/L - Wiring diagram ...................... LT-103, LT-145
Tailgate lamp .................................................... LT-103
TC boost control solnoid valve ...... EC-1061, EC-1506,
EC-1659
TC boost sensor ............................................ EC-1151
TCC/V - Wiring diagram ................. EC-1062, EC-1660
TCM circuit diagram ........................................... AT-21
TCM inspection table ........................... AT-94, AT-286
THEFT - Wiring diagram .................................. BL-104
Thermal protector ............................................ ATC-95
Thermostat(QR20DE-QR25DE) ....................... CO-23
Thermostat(YD22DDTi) .................................... CO-46
Three way catalyst function ............................. EC-264
Three way catalyst precautions ............................ GI-5
Three way catalyst(QR20DE-QR25DE) ........... EM-25
Throttle control motor relay ................ EC-306, EC-737
Throttle position sensor (TPS) ......... EC-171, EC-231,
EC-368
, EC-370, EC-424, EC-658, EC-680, EC-771,
EC-773
, EC-830
Throwout bearing - See Clutch release bearing CL-14
Time control system .......................................... BCS-3
Timing chain(QR20DE-QR25DE) ..................... EM-46
Timing chain(YD22DDTi) .................. EM-193, EM-198
Torque converter installation ............. AT-415, AT-523
TPS1 - Wiring diagram ..................... EC-233, EC-682
TPS2 - Wiring diagram ..................... EC-173, EC-660
TPS3 - Wiring diagram ..................... EC-426, EC-832
Transmission case (M/T) ...................... MT-22, MT-40
Trouble diagnoses .............................................. GI-10
Turbocharger charge air cooler(YD22DDTi) ... EM-144
Turbocharger precautions ..................................... GI-6
Turbocharger(YD22DDTi) ............................... EM-151
TURN - Wiring diagram .......................... LT-87, LT-89
Turn signal lamp ................................... LT-87, LT-118
Two trip detection logic ....................... EC-52, EC-565
V
Vacuum hose (brake system) ............................ BR-25
Vacuum hose drawing (Engine control) EC-32, EC-545
Vacuum pump(YD22DDTi) ............................. EM-163
Valve clearance(QR20DE-QR25DE) ................ EM-64
Valve clearance(YD22DDTi) ........................... EM-185
Valve guide ....................................................... EM-77
Valve guide(QR20DE-QR25DE) ....................... EM-77
Valve lifter(QR20DE-QR25DE) ......................... EM-56
Valve lifter(YD22DDTi) ................................... EM-183
Valve seat(QR20DE-QR25DE) ......................... EM-79
Valve seat(YD22DDTi) ................................... EM-219
Valve spring(QR20DE-QR25DE) ...................... EM-80
Variable induction air control system (VIAS) ... EC-457,
EC-897
Vehicle speed sensor (VSS) EC-276, EC-403, EC-709,
EC-807
VIAS - Wiring diagram ...................... EC-459, EC-899
W
WARN - Wiring diagram .......................... DI-36
, DI-44
Warning chime .................................................... DI-56
Warning lamps .................................................... DI-35
Washer, front ..................................................... WW-4
Washer, rear .................................................... WW-14
Water control valve(QR20DE-QR25DE) ........... CO-23
Water pump(QR20DE-QR25DE) ...................... CO-21
Water pump(YD22DDTi) ................................... CO-43
Water temperature gauge ..................................... DI-4
Weatherstrip - See Exterior ............................... BL-21
Wheel alignment (front) .................................... FSU-6
Wheel alignment (rear) ..................................... RSU-6
Wheel balance ....................................... WT-4, MA-43
Wheel bearing (rear) ........................... RAX-6, RAX-10
Wheel hub (front) ............................................... FAX-7
Wheel hub (rear) ............................................. RAX-10
Wheel sensors (ABS) ..................................... BRC-46