2005 LEXUS ES300 Crankshaft position sensor
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0103D-09
- INTRODUCTIONTERMS FOR AUTOMATIC TRANSAXLE REPAIR
MANUAL01-7
7 Author: Date:
U151E, U151F A/T REPAIR MANUAL (RM1021U)
GLOSSARY OF SAE AND TOYOTA TERMS
This glossary lists all SAE-J1930 terms and abbreviations used in this manual in compliance with SAE rec-
ommendations, as well as their Toyota equivalents.
SAE
ABBREVIATIONSSAE TERMSTOYOTA TERMS
( )--ABBREVIATIONS
A/CAir ConditioningAir Conditioner
ACLAir CleanerAir Cleaner
AIRSecondary Air InjectionAir Injection (AI)
APAccelerator Pedal-
B+Battery Positive Voltage+B, Battery Voltage
BAROBarometric Pressure-
CACCharge Air CoolerInter cooler
CARBCarburetorCarburetor
CFIContinuous Fuel Injection-
CKPCrankshaft PositionCrank Angle
CLClosed LoopClosed Loop
CMPCamshaft positionCam Angle
CPPClutch Pedal Position-
CTOXContinuous Trap Oxidizer-
CTPClosed Throttle Potion-
DFIDirect Fuel Injection (Diesel)Direct Injection (DI)
DIDistributor Ignition-
DLC1
DLC2
DLC3Data Link Connector 1
Data Link Connector 2
Data Link Connector 31: Check Connector
2: Total Diagnosis Communication Link (TDCL)
3: OBD II Diagnostic Connector
DTCDiagnostic Trouble CodeDiagnostic Code
DTMDiagnostic Test Mode-
ECLEngine Control Level-
ECMEngine Control ModuleEngine ECU (Electronic Control Unit)
ECTEngine Control TemperatureCoolant Temperature, Water Temperature (THW)
EEPROMElectrically Erasable Programmable Read Only
memoryElectrically Erasable Programmable Read Only memory
(EEPROM),
Erasable Programmable Read Only memory (EPROM)
EFEEarly Fuel EvaporationCold Mixture Heater (CMH), Heat Control Valve (HCV)
EGRExhaust Gas RecirculationExhaust Gas Recirculation (EGR)
EIElectronic IgnitionDistributorless Ignition (DI)
EMEngine ModificationEngine Modification (EM)
EPROMErasable Programmable Read Only MemoryProgrammable Read Only Memory (PROM)
EVAPEvaporative EmissionEvaporative Emission Control (EVAP)
FCFan Control-
FEEPROMFlash Electrically Erasable Programmable
Read Only Memory-
FEPROMFlash Erasable Programmable Read Only Memory-
FFFlexible Fuel-
FPFuel PumpFuel Pump
GENGeneratorAlternator
GNDGroundGround (GND)
HO2SHeated Oxygen SensorHeated Oxygen Sensor (HO2S)
IACIdol Air ControlIdol Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module-
IFIIndirect Fuel InjectionIndirect Injection
IFSInertia Fuel-Shutoff-
Page 401 of 969
A78306
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part Water Pump Gasket
28 (286, 21)
8.5 (87, 75 in.Vlbf)
125 (1,275, 92)
43 (438, 32)
8.0 (82, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
34 (347, 25)
8.0 (80, 71 in.Vlbf)
8.0 (82, 71 in.Vlbf)
Timing Belt PlateCrankshaft
Position Sensor Crankshaft Timing Pulley Timing Belt Idler Sub-assy No. 1Water Pump Assy Timing Belt Idler
Sub-assy No. 2Camshaft Timing Pulley x6Timing Belt No. 3 Cover
CollarGasket
Timing Belt
Idler Bracket
Bushing
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-25
2117 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 418 of 969
A78702
(5)
(6) (1)(4) (2)(3)
A78703
SST
A78704
SST
A78705
SST 14-42
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
2134 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(e) Remove the timing belt in this order.
1stNo. 1 idler pulley
2ndRH camshaft timing pulley
3rdNo. 2 idler pulley
4thLH camshaft timing pulley
5thWater pump pulley
6thCrankshaft timing pulley
19. REMOVE TIMING BELT IDLER SUB-ASSY NO.1
(a) Using a socket hexagon wrench 10, remove the pivot bolt, timing belt idler No. 1 and plate washer.
20. REMOVE TIMING BELT IDLER SUB-ASSY NO.2
21. REMOVE CRANKSHAFT POSITION SENSOR
22. REMOVE CAMSHAFT TIMING PULLEY
(a) Using SST, remove the bolt and RH timing pulley.
SST 09960-10010 (09962-01000, 09963-01000)
(b) Using SST, remove the bolt and LH timing pulley.
SST 09960-10010 (09962-01000, 09963-01000)
HINT:
Arrange the camshaft timing pulleys (RH and LH sides) so that
they can be returned to the original locations when reassem-
bling.
23. REMOVE TIMING BELT NO.3 COVER
24. REMOVE TIMING BELT IDLER BRACKET
25. REMOVE CRANKSHAFT TIMING PULLEY
(a) Remove the bolt and timing belt plate.
(b) Install the pulley bolt to the crankshaft.
(c) Using SST, remove the crankshaft timing pulley.
SST 09950- 50013 (09951- 05010, 09952- 05010,
09953-05020, 09954-05011)
NOTICE:
Do not scratch the sensor part of the crankshaft tim-
ing pulley.
Before using SST, apply lubricating oil to the threads
and tip of the center bolt 150.
Page 431 of 969
A51990
AB
C
B
A
AA
A
A
A78726
Seal Packing
Seal Width
3 to 4 mm
(0.12 to 0.16 in.) AAB
B Region ºXº Region ºYº
- ENGINE MECHANICALPARTIAL ENGINE ASSY (3MZ-FE)
14-55
2147 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
(e) Install the oil pump with the 9 bolts. Tighten the bolts uni-
formly in several steps.
Torque:
8.0 NVm (82 kgfVcm, 71 in.Vlbf) for bolt A
20 NVm (199 kgfVcm, 14 ftVlbf) for bolt B
43 NVm (439 kgfVcm, 32 ftVlbf) for bolt C
61. INSTALL CRANKSHAFT POSITION SENSOR
Torque: 8.0 NVm (80 kgfVcm, 71 in.Vlbf)
62. INSTALL OIL PAN BAFFLE PLATE
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
63. INSTALL OIL PAN SUB-ASSY
(a) Remove any old seal packing from the contact surface.
(b) Apply a continuous bead of seal packing (Diameter 3 to
4 mm (0.12 to 0.16 in.)) as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent
NOTICE:
Remove any oil from the contact surface.
Apply seal packing to the outer side of the bolt holes
in the region ºXº.
Apply seal packing to the inner side of the bolt holes
in the region ºYº.
Install the oil pan within 3 minutes after applying seal
packing.
Do not expose the seal packing to engine oil within 2
hours after installing.
(c) Install the oil pan with the 15 bolts and 2 nuts. Tighten the
bolts uniformly in several steps.
Torque:
8.0 NVm (82 kgfVcm, 71 in.Vlbf) for 10 mm head
20 NVm (199 kgfVcm, 14 ftVlbf) for 12 mm head
64. INSTALL OIL STRAINER SUB-ASSY
(a) Install a new gasket and the oil strainer with the bolt and 2 nuts.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)
65. INSTALL OIL PAN SUB-ASSY NO.2
(a) Remove any old seal packing from the contact surface.
Page 514 of 969
141JK-01
A78764SST
A78765
Cut Position 14-138
- ENGINE MECHANICALOIL PUMP SEAL (3MZ-FE)
2230 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
OIL PUMP SEAL (3MZ-FE)
REPLACEMENT
1. REMOVE FRONT WHEEL RH
2. REMOVE FRONT FENDER APRON SEAL RH
3. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14-5)
4. REMOVE VANE PUMP V BELT (See page 14-5)
5. REMOVE ENGINE MOVING CONTROL ROD (See page 14-79)
6. REMOVE ENGINE MOUNTING STAY NO.2 RH (See page 14-79)
7. REMOVE GENERATOR BRACKET NO.2 (See page 14-79)
8. REMOVE CRANKSHAFT PULLEY (See page 14-79)
SST 09213-54015 (91651-60855), 09330-00021, 09950-50013 (09951-05010, 09952-05010,
09953-05020, 09954-05031)
9. REMOVE TIMING BELT NO.1 COVER
10. REMOVE TIMING BELT NO.2 COVER (See page 14-79)
11. REMOVE ENGINE MOUNTING BRACKET RH (See page 14-79)
12. REMOVE TIMING BELT GUIDE NO.2
13. REMOVE TIMING BELT (See page 14-79)
14. REMOVE CRANKSHAFT TIMING PULLEY
(a) Remove the bolt and timing belt plate.
(b) Install the pulley bolt to the crankshaft.
(c) Using SST, remove the crankshaft timing pulley.
SST 09950- 50013 (09951- 05010, 09952- 05010,
09953-05020, 09954-05011)
NOTICE:
Do not scratch the sensor part of the crankshaft tim-
ing pulley.
Before using SST, apply lubricating oil to the threads
and tip of the center bolt 150.
15. REMOVE OIL PUMP SEAL
(a) Using a knife, cut off the oil seal lip.
(b) Using a screwdriver with the tip wrapped in tape, pry out
the oil seal.
NOTICE:
After removing, check the crankshaft for damage. If dam-
aged, smooth the surface with 400-grit sandpaper.
Page 683 of 969
A86564
N´m (kgf´cm, ft´lbf)
: Specified torque
Non-reusable part Gasket O-ring
Oil Pump Seal
20 (199, 14)
20 (199, 14)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
45 (459, 33)
Gasket
8.0 (82, 71 in.Vlbf)
7.8 (80, 69 in.Vlbf)
8.0 (82, 71 in.Vlbf)
37 (379, 27)
20 (199, 14)
8.0 (82, 71 in.Vlbf)
8.0 (80, 71 in.Vlbf)
Crankshaft Position Sensor
Oil Pan Sub-assy
Oil Strainer Sub-assy
Oil Pan Drain Plug
Oil Pan Sub-assy No. 2Flywheel Housing
Under Cover
43 (439, 32)
8.0 (82, 71 in.Vlbf)
20 (199, 14)
Oil Pump Assy
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
17-7
2312 Author: Date:
2005 LEXUS ES330 REPAIR MANUAL (RM1124U)
Page 688 of 969
A36754
B04137
A51990
A78754
SST 17-12
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2317 Author: Date:
(c) Loosen and remove the 17 bolts and 2 nuts uniformly.
(d) Using a screwdriver, remove the oil pan by prying be-
tween the cylinder block and oil pan.
NOTICE:
Be careful not to damage the contact surfaces of the oil pan
and cylinder block.
38. REMOVE CRANKSHAFT POSITION SENSOR
(a) Disconnect the crankshaft position sensor connector.
(b) Remove the bolt and crankshaft position sensor.
39. REMOVE OIL PUMP ASSY
(a) Remove the 9 bolts.
(b) Using a screwdriver, remove the oil pump by prying be-
tween the oil pump and bearing cap.
(c) Remove the O-ring.
40. INSTALL OIL PUMP SEAL
(a) Using SST and a hammer, tap in the new oil seal until its
surface is flush with the oil pump body edge.
SST 09223-00010
NOTICE:
Be careful not to tap the oil seal at an angle.
Keep the lip free of foreign objects.
(b) Apply multi-purpose grease to the oil seal lip.
Page 690 of 969
A51990
A
B
C
B
A
A
A
A
A
A78726
Seal Packing
Seal Width
3 to 4 mm
(0.12 to 0.16 in.) AAB
B Region ºXº Region ºYº 17-14
- LUBRICATIONOIL PUMP ASSY (3MZ-FE)
2319 Author: Date:
(e) Install the oil pump with the 9 bolts. Tighten the bolts uni-
formly in several steps.
Torque:
8.0 NVm (82 kgfVcm, 71 in.Vlbf) for bolt A
20 NVm (199 kgfVcm, 14 ftVlbf) for bolt B
43 NVm (439 kgfVcm, 32 ftVlbf) for bolt C
42. INSTALL CRANKSHAFT POSITION SENSOR
Torque: 8.0 NVm (80 kgfVcm, 71 in.Vlbf)
43. INSTALL OIL PAN SUB-ASSY
(a) Remove any old seal packing from the contact surface.
(b) Apply a continuous bead of seal packing (Diameter 3 to
4 mm (0.12 to 0.16 in.)) as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent
NOTICE:
Remove any oil from the contact surface.
Apply seal packing to the outer side of the bolt holes
in the region ºXº.
Apply seal packing to the inner side of the bolt holes
in the region ºYº.
Install the oil pan within 3 minutes after applying seal
packing.
Do not expose the seal packing to engine oil within 2
hours after installing.
(c) Install the oil pan with the 17 bolts and 2 nuts. Tighten the
bolts uniformly in several steps.
Torque:
8.0 NVm (82 kgfVcm, 71 in.Vlbf) for 10 mm head
20 NVm (199 kgfVcm, 14 ftVlbf) for 12 mm head
37 NVm (379 kgfVcm, 27 ftVlbf) for 14 mm head
(d) Install the flywheel housing under cover with the 2 bolts.
Torque: 7.8 NVm (80 kgfVcm, 69 in.Vlbf)
(e) Install the engine oil level sensor connector with the 2
bolts and nut.
Torque: 8.4 NVm (85 kgfVcm, 74 in.Vlbf)
44. INSTALL OIL STRAINER SUB-ASSY
(a) Install a new gasket and the oil strainer with the bolt and 2 nuts.
Torque: 8.0 NVm (82 kgfVcm, 71 in.Vlbf)