7-1
MAINTENANCEMaintenance Services . . . . . . . . . . . . . . . . . . . . . . . . .7-3
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . .7-5
Owner Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .7-10
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . .7-13
Engine Oil and Oil Filter . . . . . . . . . . . . . . . . . . . . . . .7-14
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . .7-16
Brakes and Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . .7-20
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-21
Power Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-22
Automatic Transaxle . . . . . . . . . . . . . . . . . . . . . . . . . .7-23
Lubricants and Fluids . . . . . . . . . . . . . . . . . . . . . . . . .7-26
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-27
Wiper Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-28
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-31
Tires and Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-34
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . .7-42
Lubricant Specifications . . . . . . . . . . . . . . . . . . . . . . .7-47
7
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 1
MAINTENANCE SCHEDULEEngine Control systemI: Inspect these items and their related parts. If necessary,
Check the engine oil and coolant levels every week.
R: Replace or change.
NOTE :
Check the engine oil and coolant levels every week.
7-5
(1) Refer to the lubricant and coolant specifications in the Owner’s Manual.
(2) More frequent maintenance is required if driving under dusty conditions.
Kilometers or Time in Months, Whichever Comes First
km 8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128Months 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
Engine oil & engine oil filter RR RRRRRRRRRR RRRR
Drive belts (tension)III I
Cooling system hoses & connectionsIIII I
Engine coolant II IIIRIIIIIRIIII
Fuel filterR
Fuel tank cap, lines and hosesII
Fuel tank air filterIRIR I
Air cleaner element II IIIRIIIIIRIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
x 1,000
(1)
(1)
(2)
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 5
Engine Oil and Oil FilterChecking the Engine Oil Level1. Be sure the vehicle is on level ground.
2. Start the engine and allow it to reach normal
operating temperature.
3. Turn the engine off and wait a few minutes for the
oil to return to the oil pan.
4. Pull out the dipstick, wipe it clean, and re-insert it
fully.
5. Pull the dipstick out again and check the level. The
level should be between F and L.
If it is near or at L, add enough oil to bring the level to
F. Do not overfill.Maintenance7-14
Use only the specified engine oil. (Refer to
“Recommended Lubricants’’ later in this section.)
2FDA605
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Changing the Engine Oil and FilterChange engine oil and filter according to the
Scheduled Maintenance earlier in this section.
1. Warm the engine up for a few minutes and then
turn it off. Remove the oil filler cap.
2. Drain the oil into a suitable container after
removing the oil filler cap and drain plug.
3. Remove the engine oil filter with an oil filter
wrench.4. Use a clean rag to clean the oil filter mounting
surface on the engine.
5. Apply a small amount of engine oil to the new oil
filter O-ring seal.
6. Install the oil filter and tighten it. (Refer to
the oil filter caution label for tightening
instructions.)
7. Replace the drain plug tightly after the oil has
thoroughly drained.
8. Refill the engine with new oil to the F mark on the
dipstick. Do not overfill.
7-15
WARNING - Engine Oil
Continuous contact with USED engine oil
has caused skin cancer in laboratory mice.
Protect your skin by washing with soap and
water.
Keep all engine oil out of the reach of
children.
CAUTION
Both the oil and engine are hot. Do not burn
yourself.
✻ ✻
NOTICE
When installing the replacement oil filter, do not
allow the oil filter gasket to remain on the oil
filter mounting surface. This will cause oil
leakage and engine damage. Remove the old
gasket completely so that a new gasket will
properly seat and seal.
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 15
9. Re-install the oil filler cap securely.
10. Start the engine and inspect around the oil filter
seal for leaks. Stop the engine.
Check the oil level and fill to the F mark, if
necessary.
Oil Capacity
Without filter change : 3.2 L (3.38 US qt.)
With filter change : 3.4 L (3.59 US qt.)
Use only the specified engine oil. (Refer to
“Recommended Lubricants’’ later in this section.)
Engine Cooling SystemThe cooling system is a high-pressure type with a
reservoir and is filled with year-round antifreeze
coolant at the factory.
Check the antifreeze protection and coolant level
at least once a year, at the beginning of the winter
season, and before traveling to a colder climate.
Maintenance7-16
✻ ✻
NOTICE
Follow these instructions carefully. An
improper oil filter installation can cause oil
leakage and engine damage.
Although oil filters may have the same
external appearance, their internal designs
differ significantly. These filters are not
interchangeable. To avoid potential engine
damage, use only the specified filter. Consult
an Authorized Kia Dealer.
RIO ENG CNA 7-1.qxd 7/29/05 5:16 PM Page 16
CAPACITIES
M/T: Manual Transaxle
A/T: Automatic Transaxle ENGINE
ELECTRICAL SYSTEM
Specifications8-4
Item
Borex Stroke1.6 DOHC
Displacement 1594 cc (97.2 cu. in.)
Compression Ratio
10.0:1 78 mmx 83.4 mm
(3.07 in.x 3.28 in.)
Item liter/US qt.
Item 1.6 DOHC
Battery
Alternator 12V-80 Amp
StarterM/T 12V-0.85 kw12 volt MF
60 AH
A/T 12V-0.85 kw
Spark
plugsGap1.0-1.1 mm
(0.028-0.032 in.)TypeBKR6ES-II (NGK)
RC8YC4 (CHAMPION)
Engine Oil w/Filter 3.4/3.59
Engine Oil w/o Filter 3.2/3.38Coolant 2.6+/0.38+
liter/US gal.
Fuel Tank 45/11.7Transaxle OilM/T
A/T2.8/2.9
5.9/6.2
RIO ENG CNA 8.qxd 7/29/05 5:19 PM Page 8-4
Index
9-1
A
ir Bag - Supplemental Restraint System.....................3-46
Air Cleaner ......................................................................7-27
Automatic Transaxle................................................4-9, 7-23
Battery ............................................................................7-31
Before Driving ..................................................................5-4
Brake System ..................................................................4-15
Brakes and Clutch ...........................................................7-20
Bulb Replacement ...........................................................7-42C
limate Control System ................................................4-44
Connection Jumper Cables ...............................................6-5
Cup Holders and Console Storage Compartment ...........3-66
D
aytime Running Lights(DRL) .....................................4-35
Door Locks........................................................................3-5
Electrical Circuit Protection ............................................6-7
Emergency Starting ...........................................................6-4Emission Control System..................................................5-3
Engine Compartment ......................................................7-13
Engine Cooling System ..................................................7-16
Engine Oil and Oil Filter ................................................7-14
Exterior Care ...................................................................7-49
Fuel Filler Door .............................................................3-59
Fuel Requirements ............................................................5-2G
auges ...........................................................................4-25
H
ood ..............................................................................3-57
How To Use This Manual .................................................1-2
If You Have a Flat Tire ..................................................6-16
Ignition Switch ..................................................................4-2
Instrument Cluster...........................................................4-23
Instrument Panel Overview ..............................................2-4
Interior and Exterior Overview .........................................2-2
9
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1 GAS STATION INFORMATION
Gasoline:UNLEADED gasoline
Pump octane number of 87 or higherFuel Tank Capacity:50 liters (13.2 gal.)Recommended Engine Oil:API SG or SH “Energy Conserving II (ECII)”Engine Oil Capacity with Filter:3.8 liters (4.0 qts.)Engine Coolant:6.0 liters (6.3 qts.)Tire Pressure (measured cold):185/65R 14: 200 kPa (29 psi)
Compact Spare Tire Pressure:420 kPA (60 psi)Manual Transaxle Oil:API GL 4 or GL 5, SAE 80W 90
Capacity: 3.4 liters (3.6 qts.)Automatic Transaxle Fluid:Dexron III or M-III
Capacity: 5.4 liters (5.7 qts.)Brake Fluid:DOT 3 or DOT 4 (SAE J1703)Power Steering Fluid:Dexron IIE or M-III
RIO ENG CNA back.qxd 7/29/05 5:20 PM Page 1