TROUBLE DIAGNOSIS FOR SYSTEM
TF-99
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Revision: October 20052005 QX56
2. CHECK TRANSFER MOTOR RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Connect transfer control unit harness connector.
3. Disconnect transfer motor relay.
4. Check voltage between transfer motor relay harness connector
terminals and ground.
5. Turn ignition switch “ON”. (Do not start engine.)
6. Check voltage between transfer motor relay harness connector
terminals and ground.
OK or NG
OK >> GO TO 3.
NG >> Check the following. If any items are damaged, repair or
replace damaged parts.
20A fuse No. 58 located in the fuse and relay box. Refer to PG-4, "POWER SUPPLY ROUTING
CIRCUIT" .
10A fuse No. 26 located in the fuse and fusible link box. Refer to PG-4, "POWER SUPPLY
ROUTING CIRCUIT"
Harness for short or open between battery and transfer motor relay harness connector E154
terminal 5 (G/R).
Harness for short or open between transfer shut off relay harness connector E69 terminal 5 (Y/
R) and transfer motor relay harness connector E153 terminal 2 (Y/R).
Battery and ignition switch. Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" .
3. CHECK TRANSFER MOTOR RELAY
1. Turn ignition switch “OFF”.
2. Remove transfer motor relay. Refer to TF-22, "
Location of Electrical Parts" .
3. Apply 12V direct current between transfer motor relay terminals
1 and 2.
4. Check continuity between relay terminals 3 and 5.
OK or NG
OK >> GO TO 4.
NG >> Replace the transfer motor relay.
Connector Terminal (Wire color) Voltage (Approx.)
E153 2 (Y/R) - Ground 0V
E154 5 (G/R) - Ground Battery voltage
WDIA0169E
Connector Terminal (Wire color) Voltage (Approx.)
E153 2 (Y/R) - Ground
Battery voltage
E154 5 (G/R) - Ground
WDIA0170E
Condition Continuity
12V direct current supply between terminals 1 and 2 Yes
OFF No
LDIA0098E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-105
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Clutch Pressure SwitchEDS002IK
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Monitored item [Unit] Content Condition Display value
CL PRES SW [ON /
OFF]Condition of clutch pres-
sure switch
Vehicle stopped
Engine running
A/T selector lever “D” position
4WD shift switch: AUTO or 4H (“Wait” function is not
operating.)ON
Vehicle stopped
Engine running
4WD shift switch: 2WD (“Wait” function is not oper-
ating.)OFF
Te r m i n a lWire
colorItem Condition Data (Approx.)
34 BR Clutch pressure switch
Vehicle stopped
Engine running
A/T selector
lever “D” position4WD shift switch: AUTO or 4H (“Wait”
function is not operating.)0V
Vehicle stopped
Engine running4WD shift switch: 2WD (“Wait” function is
not operating.)Battery voltage
TF-106
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE
1. CHECK CLUTCH PRESSURE SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out ON/OFF switching action of the “CL PRES SW” while
operating 4WD shift switch.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminals and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND CLUTCH PRESSURE SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer terminal cord assembly harness con-
nector.
3. Check continuity between transfer control unit harness connec-
tor E143 terminal 34 (BR) and transfer terminal cord assembly
harness connector F56 terminal 7 (BR)
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
Ignition switch: ON
A/T selector lever “D”
position4WD shift switch: AUTO or 4H
(“Wait” function is not operating.)ON
Ignition switch: ON4WD shift switch: 2WD (“Wait”
function is not operating.)OFF
ConnectorTerminal
(Wire
color)ConditionVoltage
(Approx.)
E14334 (BR) -
Ground
Ignition switch: ON
A/T selector lever
“D” position4WD shift switch:
AUTO or 4H
(“Wait” function is
not operating.)0V
Ignition switch: ON4WD shift switch:
2WD (“Wait” func-
tion is not operat-
ing.)Battery
voltage
WDIA0141E
SDIA2746E
Continuity should exist.
SDIA2747E
TF-108
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
Line Pressure SwitchEDS0 02 IL
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Monitored item [Unit] Content Condition Display value
LINE PRES SW [ON/
OFF]Condition of line pressure
switch
A/T selector lever “D” position
4WD shift switch: 2WD, AUTO or 4HON
Except the above
The vehicle has been
left at room tempera-
ture for 5 minutes and
more with ignition
switch in “OFF” posi-
tion.Ignition switch: ON
A/T selector lever: "P"
or "N" position
4WD shift switch: other
than AUTOOFF
TerminalWire
colorItem Condition Data (Approx.)
35 BR/W Line pressure switch
Ignition switch: ON
A/T selector lever “D” posi-
tion4WD shift switch: AUTO 0V
Except the above
The vehicle has been left at
room temperature for 5 min-
utes and more with ignition
switch in “OFF” position.
Ignition switch: ON
A/T selector lever: "P" or "N"
position
4WD shift switch: other than
AUTOBattery voltage
TROUBLE DIAGNOSIS FOR SYSTEM
TF-109
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DIAGNOSTIC PROCEDURE
1. CHECK LINE PRESSURE SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out ON/OFF switching action of “LINE PRES SW” while
operating 4WD shift switch.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminals and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND LINE PRESSURE SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer terminal cord assembly harness con-
nector.
3. Check continuity between transfer control unit harness connec-
tor E143 terminal 35 (BR/W) and transfer terminal cord assem-
bly harness connector F56 terminal 1 (BR/W).
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
A/T selector lever “D” position
4WD shift switch: AUTOON
Except the above
The vehicle has been left
at room temperature for 5
minutes and more with
ignition switch in “OFF”
position.Ignition switch: ON
A/T selector lever: "P" or "N"
position
4WD shift switch: other than
AUTOOFF
ConnectorTe r m i n a l
(Wire
color)ConditionVoltage
(Approx.)
E14335 (BR/
W) -
Ground
A/T selector lever
“D” position4WD shift switch:
AUTO0V
Except the above
The vehicle has
been left at room
temperature for 5
minutes and more
with ignition switch
in “OFF” position.
Ignition switch:
ON
A/T selector
lever: "P" or "N"
position
4WD shift
switch: other
than AUTOBattery
voltage
WDIA0142E
SDIA2751E
Continuity should exist.
SDIA2752E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-113
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Revision: October 20052005 QX56
CAN Communication LineEDS002IQ
DIAGNOSTIC PROCEDURE
1. CHECK CAN COMMUNICATION CIRCUIT
With CONSULT-II
1. Turn ignition switch “ON” and start engine.
2. Select “SELF-DIAG RESULTS” mode for “ALL MODE AWD/4WD” within CONSULT-II.
3. Perform the self-diagnosis.
Is the
“CAN COMM CIRCUIT [U1000]” displayed?
YES >> Print CONSULT-II screen and go to LAN-3, "Precautions
When Using CONSULT-II" .
NO >> Inspection End.
ATP SwitchEDS002IR
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.
SDIA1850E
Monitored item [Unit] Content Condition Display value
ATP SWITCH [ON/OFF] Condition of ATP switch
Vehicle stopped
Engine running
A/T selector lever “N"
Brake pedal depressed4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is
operating.) ON
Except the above OFF
Te r m i n a lWire
colorItem Condition Data (Approx.)
40 L ATP switch
Vehicle stopped
Engine running
A/T selector
lever “N"
Brake pedal
depressed4WD shift switch: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.)0V
Except the above Battery voltage
TF-114
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE
1. CHECK ATP SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out the value of “ATP SWITCH”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminal and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND ATP SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the ATP switch harness connector.
3. Check continuity between transfer control unit harness connec-
tor E143 terminal 40 (L) and ATP switch harness connector F55
terminal 8 (L/Y).
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
Vehicle stopped
Engine running
A/T selector lever
“N"
Brake pedal
depressed4WD shift switch
: 4H to 4LO or 4LO to 4H
(While actuator motor is operating.) ON
Except the above OFF
SDIA2391E
ConnectorTe r m i n a l
(Wire
color)ConditionVoltage
(Approx.)
E14340 (L) -
Ground
Vehicle stopped
Engine running
A/T selector lever
“N"
Brake pedal
depressed4WD shift switch: 4H
to 4LO or 4LO to 4H
(While actuator motor
is operating.)0V
Except the aboveBattery
voltageSDIA2755E
Continuity should exist.
SDIA2756E
TROUBLE DIAGNOSIS FOR SYMPTOMS
TF-117
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TROUBLE DIAGNOSIS FOR SYMPTOMSPFP:00007
4WD Shift Indicator Lamp and 4LO Indicator Lamp Do Not Turn ONEDS002HM
SYMPTOM:
4WD shift indicator lamp and 4LO indicator lamp do not turn ON for approx. 1 second when turning
ignition switch to “ON”.
DIAGNOSTIC PROCEDURE
1. CHECK TRANSFER CONTROL UNIT POWER SUPPLY CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Connect transfer control unit harness connector.
3. Check voltage between transfer control unit harness connector
terminals and ground.
4. Turn ignition switch “ON”. (Do not start engine.)
5. Check voltage between transfer control unit harness connector
terminals and ground.
OK or NG
OK >> GO TO 2.
NG >> Check the following. If any items are damaged, repair or replace damaged parts.
10A fuses No. 26 located in fuse and fusible link box and No. 59 located in the fuse and relay
box. Refer to PG-4, "
POWER SUPPLY ROUTING CIRCUIT" .
20A fuse No. 53 located in the IPDM E/R. Refer to PG-4, "POWER SUPPLY ROUTING CIR-
CUIT" .
Harness for short or open between battery and transfer control unit harness connector termi-
nals 47.
Harness for short or open between battery and transfer control unit harness connector terminal
29.
Harness for short or open between battery and transfer shut off relay harness connector E69
terminal 1 (G), and 3 (G).
Harness for short or open between transfer shut off relay harness connector E69 terminal 2
(SB) and transfer control unit harness connector terminal 30.
Harness for short or open between transfer shut off relay harness connector E69 terminal 5 (Y/
R) and transfer control unit harness connector terminals 16 (Y/R) and 22 (Y/R).
Battery and ignition switch. Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" .
Transfer shut off relay. Refer to TF-57, "COMPONENT INSPECTION" .
Connector Terminal (Wire color) Voltage (Approx.)
E14216 (Y/R) - Ground
0V 22 (Y/R) - Ground
E14329 (L/W) - Ground
30 (SB) - Ground
Battery voltage
47 (W) - Ground
WDIA0165E
Connector Terminal (Wire color) Voltage (Approx.)
E14216 (Y/R) - Ground
Battery voltage 22 (Y/R) - Ground
E14329 (L/W) - Ground
30 (SB) - Ground 0V
47 (W) - Ground Battery voltage
WDIA0166E