OIL PAN AND OIL STRAINER
EM-25
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Revision: October 20052005 QX56
b. Tighten the oil pan (lower) bolts in numerical order as shown.
4. Install the oil pan drain plug.
5. Installation of the remaining components is in the reverse order of removal.
Do not fill the engine oil for at least 30 minutes after oil pan is installed.
INSPECTION AFTER INSTALLATION
1. Check engine oil level and add engine oil if necessary. Refer to LU-7, "OIL LEVEL" .
2. Start the engine, and check for leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check engine oil level again.
PBIC2595E
EM-56Revision: October 2005
OIL SEAL
2005 QX56
Removal and Installation of Front Oil SealEBS00LMC
REMOVAL
1. Remove the radiator. Refer to CO-12, "Removal and Installation" .
2. Remove cooling fan. Refer to CO-15, "
Removal and Installation (Crankshaft Driven Type)" .
3. Remove the crankshaft pulley. Refer to EM-35, "
TIMING CHAIN" .
4. Remove the front oil seal using suitable tool.
CAUTION:
Do not damage front cover and oil pump drive spacer.
INSTALLATION
1. Apply new engine oil to both the oil seal lip and dust seal lip of the new front oil seal.
2. Install the front oil seal.
Install the front oil seal so that each seal lip is oriented as
shown.
Press-fit until the height of the front oil seal is level with the
mounting surface using suitable tool.
CAUTION:
Do not damage front timing chain case and crankshaft.
Press-fit straight and avoid causing burrs or tilting oil
seal.
3. Installation of the remaining components is in the reverse order of removal.
Removal and Installation of Rear Oil SealEBS00LMD
REMOVAL
1. Remove the transmission assembly. Refer to AT-244, "Removal and Installation (4x2)" or AT-247,
"Removal and Installation (4x4)" .
a. Remove the drive plate.
Holding the crankshaft pulley bolt, lock the crankshaft and remove the drive plate bolts.
Remove the bolts diagonally.
CAUTION:
Do not damage the drive plate. Especially, avoid deforming and damaging the signal plate
teeth (circumference position).
Place the drive plate with the signal plate surface facing other than downward.
SBIA0359E
SEM 71 5A
PBIC2931E
EM-58Revision: October 2005
CYLINDER HEAD
2005 QX56
CYLINDER HEADPFP:11041
On-Vehicle ServiceEBS00LME
CHECKING COMPRESSION PRESSURE
1. Warm up the engine thoroughly. Then stop the engine.
2. Release the fuel pressure. Refer to EC-93, "
FUEL PRESSURE RELEASE" .
CAUTION:
Leave the fuel pump fuse disconnected until step 7.
3. Remove the spark plug from each cylinder. Refer to EM-27, "
REMOVAL" .
4. Connect the engine tachometer (not required in use of CONSULT-II).
5. Install the compression tester with Tool into the spark plug hole.
6. With the accelerator pedal fully depressed, turn the ignition
switch to “START” for cranking. When the gauge pointer stabi-
lizes, read the compression pressure and engine rpm. Perform
these steps to check each cylinder.
Unit: kPa (kg/cm2 , psi) /rpm
CAUTION:
Always use a fully charged battery to obtain specified engine speed.
If the engine speed is out of the specified range, check the battery liquid for proper gravity. Check the
engine speed again with normal battery gravity.
If the compression pressure is below the minimum value, check the valve clearances and parts associ-
ated with the combustion chamber (valve, valve seat, piston, piston ring, cylinder bore, cylinder head,
cylinder head gasket). After checking, measure the compression pressure again.
If some cylinders have low compression pressure, pour a small amount of engine oil into the spark plug
hole of the cylinder to re-check it for compression.
–If the added engine oil improves the compression, the piston rings may be worn out or damaged. Check
the piston rings and replace if necessary.
–If the compression pressure remains at a low level despite the addition of engine oil, the valves may be
malfunctioning. Check the valves for damage. Replace the valve or valve seat accordingly.
If two adjacent cylinders have respectively low compression pressure and their compression remains
low even after the addition of engine oil, the gaskets may be leaking, or a valve in adjacent cylinders
may be damaged. Inspect and repair as required.
7. Install the components in the reverse order of removal.
8. Start the engine and confirm that it runs smoothly.
9. Perform trouble diagnosis. If DTC appears, erase it. Refer to EC-95, "
TROUBLE DIAGNOSIS" . Tool number : EG15050500 (J-45402)
Standard MinimumDeference limit
between cylinders
1,520 (15.5, 220) / 200 1,324 (13.5, 192) / 200 98 (1.0, 14) / 200
WBIA0605E
EM-70Revision: October 2005
ENGINE ASSEMBLY
2005 QX56
5. Remove the cowl extension. Refer to EI-18, "Removal and Installation" .
6. Remove the engine room cover using power tools.
7. Remove the air duct and air cleaner case assembly EM-14, "
REMOVAL" .
8. Disconnect the vacuum hose between the vehicle and engine and set it aside.
9. Remove the radiator assembly and hoses. Refer to CO-12, "
REMOVAL" .
10. Remove the drive belts. Refer to EM-12, "
Removal" .
11. Remove the fan blade. Refer to CO-15, "
REMOVAL" .
12. Disconnect the engine room harness from the fuse box and set it aside.
13. Disconnect the ECM.
14. Disconnect the engine room harness from the engine side and set it aside.
15. Disconnect the engine harness grounds.
16. Disconnect the power steering reservoir tank from the engine and move it aside.
17. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or
rope. Refer to PS-26, "
REMOVAL" .
18. Remove the A/C compressor bolts and set the compressor aside. Refer to ATC-179, "
REMOVAL" .
19. Disconnect the brake booster vacuum line.
20. Disconnect the EVAP line.
21. Disconnect the fuel hose at the engine side connection. Refer to EM-29, "
REMOVAL" .
22. Disconnect the heater hoses at cowl, and install plugs to avoid leakage of engine coolant.
23. Remove the A/T oil level indicator and indicator tube upper bolts.
24. Remove the front final drive assembly (4x4 only). Refer to FFD-11, "
REMOVAL" .
25. Remove the exhaust manifolds. Refer to EM-19, "
Removal and Installation" .
26. Install the engine slingers into the left bank cylinder head and
right bank cylinder head.
27. Remove the A/T. Refer to AT-244, "
Removal and Installation
(4x2)" or AT-247, "Removal and Installation (4x4)" .
28. Lift using hoist and secure the engine in position.
29. Remove the engine assembly from the vehicle, avoid interfer-
ence with the vehicle body.
CAUTION:
Before and during lifting, always check if any harnesses
are left connected.
30. Remove the parts that may restrict installation of the engine to the engine stand.
NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts.
a. Remove the drive plate.
Holding the crankshaft pulley bolt, lock the crankshaft to remove the drive plate bolts.
Loosen the bolts diagonally.
WBIA0464E
Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
PBIC1556E
EM-72Revision: October 2005
ENGINE ASSEMBLY
2005 QX56
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When replacing an engine or transmission you must make sure the dowels are installed correctly
during re-assembly.
Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of driv-
etrain components.
INSPECTION AFTER INSTALLATION
Before starting the engine, check oil/fluid levels including engine coolant and engine oil. If the levels are
lower than required quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND
LUBRICANTS" .
Use procedure below to check for fuel leakage.
Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel
leakage at the connection points.
Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids includ-
ing engine oil and engine coolant.
Bleed air from passages in lines and hoses, such as in cooling system.
After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to
specified level if necessary.
Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gas — Leakage —
CYLINDER BLOCK
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Tap until flattened with the front edge of the rear oil seal
retainer using suitable tool.
Fit the rear oil seal until it is level with the rear end surface of
rear oil seal retainer.
9. Install rear oil seal retainer.
Apply liquid gasket thoroughly to rear oil seal retainer as
shown.
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "
Recommended Chemical Products and Sealants".
Apply new engine oil on the lips of rear oil seal. Do not touch.
10. Install the piston to the connecting rod.
a. Install the snap ring to the grooves of the piston rear side.
Insert it fully into the groove to install.
b. Install the piston to the connecting rod.
Heat piston until piston pin can be pushed in by hand without excess force [approx. 60° to 70 C° (140°
to 158 °F)]. From the front to the rear, insert the piston pin into the piston and the connecting rod.
Assemble so that the front mark on the piston crown and the
oil holes and cylinder No. on the connecting rod are posi-
tioned as shown.
c. Install the snap ring to the grooves of the piston front side.
Insert it fully into the groove to install.
After installing, make sure connecting rod moves smoothly.
11. Install piston rings.
CAUTION:
Do not damage piston.
Position each ring with the gap as shown, referring to the pis-
ton front mark.
Install the second ring with the stamped surface facing
upward.
PBIC0097E
SBIA0391E
KBIA2534E
Stamped mark Second ring : 2N
PBIC0100E
FSU-2
PRECAUTIONS
Revision: October 20052005 QX56
PRECAUTIONSPFP:00001
PrecautionsEES001GD
When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.
Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.
After installing suspension components, check the wheel alignment.
Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
apply any additional lubrication.
FSU-6
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES001GI
Check front suspension parts for excessive play, cracks, wear and
other damage.
Shake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer to FAX-5, "
WHEEL BEARING
INSPECTION" and FSU-15, "Inspection" .
Make sure that the cotter pin is inserted (4x4 only).
Retighten all nuts and bolts to the specified torque.
Check shock absorber for oil leakage and other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES001GJ
PRELIMINARY INSPECTION
WAR NIN G:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn suspension parts before making
any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-5, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FAX-5, "
WHEEL BEARING INSPECTION" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-21, "
Wheelarch Height (Unladen*1 )" .
Verify the level using Consult-II memory register 1103 and set to 0 ± 10 mm (0 ± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
This type of alignment is recommended for any NISSAN vehicle.
The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
The alignment machine itself should be capable of accepting any NISSAN vehicle.
The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
Your alignment machine should be regularly calibrated in order to give correct information.Suspension component torques : Refer to FSU-5,
"Components" .SM A52 5A
SFA392B