ON-VEHICLE SERVICE
AT-241
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Rear Oil SealECS00CKY
REMOVAL AND INSTALLATION
Removal
1. Remove rear propeller shaft. Refer to PR-5, "REMOVAL" .
2. Remove transfer from transmission (4WD models). Refer to TF-
143, "REMOVAL" .
3. Remove rear oil seal using a flat-bladed screwdriver or suitable
tool.
CAUTION:
Be careful not to scratch rear extension assembly (2WD
models) or adapter case assembly (4WD models).
Installation
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to MA-24, "
Changing A/
T Fluid" , MA-22, "Checking A/T Fluid" .
1. Install new rear oil seal into the extension case (2WD models) or
adapter case (4WD models) until it is flush with component face,
using Tool or suitable drift.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal.
2. Install transfer to transmission (4WD models). Refer to TF-143,
"INSTALLATION" .
3. Install rear propeller shaft. Refer to PR-9, "
INSTALLATION"
SCIA5254E
SCIA5583E
REFRIGERANT LINES
ATC-183
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BREAK-IN OPERATION
When replacing compressor clutch assembly, always conduct the break-in operation. This is done by engag-
ing and disengaging the clutch about 30 times. Break-in operation raises the level of transmitted torque.
Removal and Installation for Low-pressure Flexible HoseEJS003YV
REMOVAL
1. Remove the engine room cover using power tools.
2. Remove the engine air cleaner and air ducts. Refer to EM-14, "
AIR CLEANER AND AIR DUCT"
3. Remove the cowl top extension. Refer to EI-18, "COWL TOP" .
4. Discharge the refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
5. Remove the low-pressure flexible hose.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:
Replace the O-ring of the low-pressure flexible hose with a new one, then apply compressor oil to
it when installing it.
After charging refrigerant, check for leaks.
Removal and Installation for High-pressure Flexible HoseEJS003YW
REMOVAL
1. Remove the engine under cover.
2. Remove the engine air cleaner and air ducts. Refer to EM-14, "
AIR CLEANER AND AIR DUCT" .
3. Discharge the refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
4. Remove the high-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
CAUTION:
Replace the O-ring of the high-pressure flexible hose with a new one, then apply compressor oil to
it when installing it.
After charging refrigerant, check for leaks.
Removal and Installation for High-pressure PipeEJS003YX
REMOVAL
1. Remove the cowl top extension. Refer to EI-18, "COWL TOP" .
2. Disconnect the battery negative cable.
3. Reposition the IPDM E/R aside.
4. Remove the front right wheel and tire assembly. Refer to WT-7, "
Rotation" .
5. Position aside the front floor insulator.
6. Discharge the refrigerant. Refer to ATC-175, "
HFC-134a (R-134a) Service Procedure" .
7. Remove the low pressure pipe. Refer to ATC-184, "
Removal and Installation for Low-pressure Pipe" .
8. Remove the high-pressure pipe.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is in the reverse order of removal.
Refer to ATC-177, "
Components" .
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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Revision: October 20052005 QX56 PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
PREPARATION ........................................................... 4
Commercial Service Tool ......................................... 4
COMBINATION METERS ........................................... 5
System Description .................................................. 5
UNIFIED METER CONTROL UNIT ...................... 5
POWER SUPPLY AND GROUND CIRCUIT ........ 6
WATER TEMPERATURE GAUGE ........................ 6
ENGINE OIL PRESSURE GAUGE ....................... 6
A/T OIL TEMPERATURE GAUGE ........................ 6
VOLTAGE GAUGE ................................................ 6
TACHOMETER ..................................................... 6
FUEL GAUGE ....................................................... 6
SPEEDOMETER ................................................... 6
CAN COMMUNICATION SYSTEM DESCRIP-
TION ...................................................................... 6
Component Parts and Harness Connector Location ..... 7
Combination Meter ................................................... 8
CHECK .................................................................. 8
Circuit Diagram ........................................................ 9
Wiring Diagram — METER — ................................ 10
Terminals and Reference Value for Combination
Meter ...................................................................... 12
Meter/Gauge Operation and Odo/Trip Meter ......... 13
SELF-DIAGNOSIS FUNCTION .......................... 13
HOW TO INITIATE COMBINATION METER
SELF- DIAGNOSIS MODE ................................. 13
COMBINATION METER SELF-DIAGNOSIS
MODE FUNCTIONS ........................................... 13
How to Proceed With Trouble Diagnosis ................ 17
Diagnosis Flow ....................................................... 17
Power Supply and Ground Circuit Inspection ........ 18
Symptom Chart ...................................................... 19
Vehicle Speed Signal Inspection ............................ 19
Engine Oil Pressure Signal Inspection ................... 19
Water Temperature Signal Inspection .................... 21Engine Speed Signal Inspection ............................. 21
Fuel Level Sensor Unit Inspection .......................... 22
FUEL LEVEL SENSOR UNIT ............................. 22
LOW-FUEL WARNING LAMP ............................. 22
Fuel Gauge Fluctuates, Indicates Wrong Value, or
Varies ...................................................................... 24
Fuel Gauge Does Not Move to Full-position ........... 24
Electrical Components Inspection .......................... 25
FUEL LEVEL SENSOR UNIT CHECK ................ 25
Removal and Installation of Combination Meter ..... 25
COMPASS AND THERMOMETER ........................... 26
System Description ................................................. 26
OUTSIDE TEMPERATURE DISPLAY ................. 26
DIRECTION DISPLAY ......................................... 26
Wiring Diagram — COMPAS — ............................. 27
Trouble Diagnoses ................................................. 28
PRELIMINARY CHECK FOR THERMOMETER ... 28
INSPECTION/COMPASS AND THERMOME-
TER ..................................................................... 28
Calibration Procedure for Compass ....................... 29
CORRECTION FUNCTIONS OF COMPASS ...... 29
INITIAL CORRECTION PROCEDURE FOR
COMPASS ........................................................... 29
WARNING LAMPS .................................................... 30
Schematic ............................................................... 30
Wiring Diagram — WARN — .................................. 31
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 37
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 39
A/T INDICATOR ........................................................ 40
Wiring Diagram — AT/IND — ................................. 40
A/T Indicator Does Not Illuminate ........................... 41
WARNING CHIME ..................................................... 42
Component Parts and Harness Connector Location ... 42
System Description ................................................. 42
FUNCTION .......................................................... 42
IGNITION KEY WARNING CHIME ..................... 43
LIGHT WARNING CHIME ................................... 43
SEAT BELT WARNING CHIME ........................... 43
DI-6
COMBINATION METERS
Revision: October 20052005 QX56
POWER SUPPLY AND GROUND CIRCUIT
Power is supplied at all times
through 10A fuse [No.19, located in the fuse block (J/B)]
to combination meter terminal 8.
With the ignition switch in the ON or START position, power is supplied
through 10A fuse [No.14, located in the fuse block (J/B)]
to combination meter terminal 24.
With the ignition switch in the ACC or ON position, power is supplied
through 10A fuse [No.4, located in the fuse block (J/B)]
to combination meter terminal 1.
Ground is supplied
to combination meter terminal 17
through body grounds M57, M61 and M79.
WATER TEMPERATURE GAUGE
The water temperature gauge indicates the engine coolant temperature.
ECM provides an engine coolant temperature signal to combination meter via CAN communication lines.
ENGINE OIL PRESSURE GAUGE
The engine oil pressure gauge indicates the engine oil pressure.
The engine oil pressure gauge is regulated by the unified meter control unit and input from the oil pressure
sensor.
A/T OIL TEMPERATURE GAUGE
The A/T oil temperature gauge indicates the A/T fluid temperature.
TCM (transmission control module) provides an A/T fluid temperature signal to combination meter via CAN
communication lines.
V O LTA G E G A U G E
The voltage gauge indicates the battery/charging system voltage.
The voltage gauge is regulated by the unified meter control unit.
TACHOMETER
The tachometer indicates engine speed in revolutions per minute (rpm).
ECM provides an engine speed signal to combination meter via CAN communication lines.
FUEL GAUGE
The fuel gauge indicates the approximate fuel level in the fuel tank.
The fuel gauge is regulated by the unified meter control unit and a variable resistor signal supplied
to combination meter terminal 15
through fuel level sensor unit and fuel pump terminal 2
through fuel level sensor unit and fuel pump terminal 5
from combination meter terminal 16.
SPEEDOMETER
ABS actuator and electric unit (control unit) provides a vehicle speed signal to the combination meter via CAN
communication lines.
CAN COMMUNICATION SYSTEM DESCRIPTION
Refer to LAN-5, "CAN COMMUNICATION" .
COMBINATION METERS
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Component Parts and Harness Connector LocationEKS00BBV
1. Combination meter M24 2. Fuel level sensor unit and fuel pump
C5 (view with fuel tank removed)3. ECM
(view with battery removed)
4. ECM harness connector E16 5. ABS actuator and electric unit (con-
trol unit) E1256. Oil pressure sensor F4
7. A. Oil pan (upper) 8. A/T assembly F9
LKIA0691E
DI-12
COMBINATION METERS
Revision: October 20052005 QX56
Terminals and Reference Value for Combination MeterEKS00BBZ
Te r m i n a l
No.Wire
colorItemCondition
Reference value (V)
(Approx.) Ignition
switchOperation or condition
1OIgnition switch ACC or
ONACC — Battery voltage
8 Y/R Battery power supply OFF — Battery voltage
11 L C A N - H — — —
12 P CAN-L — — —
15 Y/L Fuel level sensor signal — —Refer to DI-22, "
Fuel Level Sensor
Unit Inspection" .
16 B/PFuel level sensor and oil
pressure sensor groundON — 0V
17 B Ground OFF — 0V
18 BR Illumination control switch — Lighting switch ONRefer to LT-153, "
ILLUMINATION
OPERATION BY LIGHTING
SWITCH" .
20 YOil pressure sensor sig-
nalON — 0 - 5V
22 GR/LOil pressure sensor refer-
ence voltageON — 5V
24 O/LIgnition switch ON or
STARTON — Battery voltage
DI-14
COMBINATION METERS
Revision: October 20052005 QX56
Next test requested Sc1XXDisplays 8-bit software
configuration value in Hex
format.Bit Coding
7-3 = reserved for future use
2 = TCS/VDC 0 = not present
1 = present
1 = Shift type 0 = Column shift
1 = Floor shift
0 = ICC 0 = not present
1 = present
Next test requested Sc2XXDisplays 8-bit software
configuration value in Hex
format.Bit coding
7-0 = Reserved for future use
Next test requested EprXXDisplays 8-bit software
configuration value in Hex
format.Bit Coding
7-2 = reserved for future use
1 = A/T Oil Temp (gauge)
0 = not present
1 = present
1 = Odo Units 0 = kilometers
1 = miles
Next test requested 1nFXXDisplays 8-bit market info
value in Hex format.$31 = USA
$2A = Canada
$0E = GCC
Next test requested cYLXXDisplays 8-bit engine con-
figuration value in Hex
format.$08 = 8 cylinder
$06 = 6 cylinder
Next test requested FFXXXXDisplays 16-bit fuel flow
constant "Q" in tenths of
cc/min in Hex format.$0000 - $FFFF
Next test requested tFDisplays 16-bit tire factor
"A" in hundredths in Hex
format.$0000 - $FFFF
Next test requested ot1XXDisplays oil pressure tell-
tale "on" threshold in A/D
counts in Hex format.$00 - $FF
Next test requested ot0XXDisplays oil pressure tell-
tale "off" threshold in A/D
counts in Hex format.$00 - $FF
Next test requested XXXXXRaw uncompensated
english speed value in
hundredths of MPH.
Speedometer indicates
present speed.Will display "-----" if message is
not received. Will display
"99999" if data received is
invalid
Next test requested XXXXXRaw uncompensated
metric speed value in
hundredths of KPH.
Speedometer indicates
present speed.Will display "-----" if message is
not received. Will display
"99999" if data received is
invalid
Next test requested tXXXXTachometer value in
RPM. Tachometer indi-
cates present RPM.Will display "-----" if message is
not received.
Next test requested F1 XXXXPresent ratioed fuel level
A/D input 1 in decimal for-
mat. Fuel gauge indicates
present filtered level.000-009 = Short circuit
010-254 = Normal range
255 = Open circuit
--- = Missing 5 seconds
Next test requested XXXCLast temperature gauge
input value in degrees C.
Temperature gauge indi-
cates present filtered tem-
perature.Will display "---"C if message is
not received.
Will display "999" if data
received is invalid. Event Odometer Display Description of Test/Data Notes:
COMBINATION METERS
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Symptom ChartEKS00BC4
Vehicle Speed Signal InspectionEKS00BC5
1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Refer to BRC-29, "
SELF-DIAGNOSIS" .
OK or NG
OK >> Replace the combination meter. Refer to IP-13, "Combination Meter" .
NG >> Perform the "Diagnostic Procedure" for displayed DTC. Refer to BRC-11, "
TROUBLE DIAGNO-
SIS" .
Engine Oil Pressure Signal Inspection EKS00BC6
1. CHECK OIL PRESSURE SENSOR SIGNAL
1. Turn ignition switch ON.
2. Check voltage between combination meter harness connector
M24 terminal 20 (Y) and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
Trouble phenomenon Possible cause
Improper tachometer indication. Refer to DI-21, "
Engine Speed Signal Inspection" .
Improper water temperature gauge indication. Refer to DI-21, "
Water Temperature Signal Inspection" .
Improper speedometer or odometer. Refer to DI-19, "
Vehicle Speed Signal Inspection" .
Improper fuel gauge indication.
Refer to DI-22, "
Fuel Level Sensor Unit Inspection" .
Fuel warning lamp indication is irregular.
Improper A/T oil temperature gauge indicationRefer to AT-126, "
DTC P1710 A/T FLUID TEMPERATURE SEN-
SOR CIRCUIT" .
Improper voltage gauge indication
Replace combination meter. Refer to IP-13, "
Combination Meter"
.
More than one gauge does not give proper indication.
Improper A/T position indication. Refer to DI-40, "
A/T INDICATOR" .
Illumination control does not operate properly. Refer to LT-152, "
ILLUMINATION" .
Te r m i n a l s
Condition Voltage (V) (+)
(–)
ConnectorTe r m i n a l
(Wire color)
M24 20 (Y) GroundWhen ignition switch is in ON
position. (Engine stopped)Ye s
Engine running. (Idle speed) Yes
WKIA1833E