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AT-200
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: October 20052005 QX56
P1705 THROTTLE POSITION SENSOR" , AT-108, "DTC P0720 VEHICLE SPEED SENSOR A/T
(REVOLUTION SENSOR)" , AT-133, "DTC P1721 VEHICLE SPEED SENSOR MTR" .
NO >> GO TO 3.
3. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-13, "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 4.
NG >> Refill ATF.
4. CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT- 5 1 , "
LINE
PRESSURE TEST" .
OK or NG
OK >> GO TO 7.
NG - 1 >> Line pressure high. GO TO 5.
NG - 2 >> Line pressure low. GO TO 6.
5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 3 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-262, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-280, "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT- 2 3 1 , "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT-262, "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-280, "Oil Pump" .
–Power train system. Refer to AT-262, "Disassembly" .
–Transmission case. Refer to AT-262, "Disassembly" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
SAT6 3 8A
SAT4 9 4G
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TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-203
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5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-231, "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 6 2 , "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-280, "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-231, "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 6 2 , "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-280, "Oil Pump" .
–Power train system. Refer to AT- 2 6 2 , "Disassembly" .
–Transmission case. Refer to AT - 2 6 2 , "Disassembly" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
7. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-231, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 0 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 8.
NG >> GO TO 11.
8. DETECT MALFUNCTIONING ITEM
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-60,
"Symptom Chart" (Symptom No.13).
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts.
9. CHECK SYMPTOM
Check again. Refer to AT- 5 5 , "
Cruise Test - Part 1" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 10.
SCIA5199E
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TROUBLE DIAGNOSIS FOR SYMPTOMS
AT-205
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3. CHECK LINE PRESSURE
Check line pressure at the engine stall point. Refer to AT-51, "
LINE
PRESSURE TEST" .
OK or NG
OK >> GO TO 6.
NG - 1 >> Line pressure high. GO TO 4.
NG - 2 >> Line pressure low. GO TO 5.
4. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-231, "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 6 2 , "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-280, "Oil Pump" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
5. DETECT MALFUNCTIONING ITEM
1. Check control valve with TCM. Refer to AT-231, "
Control Valve With TCM and A/T Fluid Temperature Sen-
sor 2" .
2. Disassemble A/T. Refer to AT- 2 6 2 , "
Disassembly" .
3. Check the following items:
–Oil pump assembly. Refer to AT-280, "Oil Pump" .
–Power train system. Refer to AT- 2 6 2 , "Disassembly" .
–Transmission case. Refer to AT - 2 6 2 , "Disassembly" .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace damaged parts.
6. CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-231, "
Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT- 5 0 , "
Fluid Condition
Check" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 10.
SAT4 9 4G
SCIA5199E
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ON-VEHICLE SERVICE
AT-229
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Revision: October 20052005 QX56
ON-VEHICLE SERVICEPFP:00000
Oil PanECS00CKW
REMOVAL AND INSTALLATION
Removal
1. Drain A/T fluid, refer to MA-24, "Changing A/T Fluid" .
2. Remove oil pan and gasket.
3. Check foreign materials in oil pan to help determine cause of malfunction. If the A/T fluid is very dark, has
some burned smell, or contains foreign particles, friction material (clutches, band) may need replacement.
A tacky film that will not wipe clean indicates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
CAUTION:
If friction material is detected, flush the transmission cooler after repair, refer to AT- 1 3 , "
A/T FLUID
COOLER CLEANING PROCEDURE" .
4. Remove magnets from oil pan.
Installation
1. Install the oil pan magnets as shown.
SCIA2308E
SCIA5200E
SCIA5200E
Page 301 of 3419
AT-230
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
2. Install the oil pan and new oil pan gasket.
CAUTION:
Be sure the oil pan drain plug is located to the rear of the
transmission assembly.
Before installing oil pan bolts, remove any traces of old
sealant from the sealing surfaces and threaded holes.
Do not reuse old gasket, replace with a new one.
Always replace the oil pan bolts as they are self-sealing.
Partially install the oil pan bolts in a criss-cross pattern to
prevent dislocation of the gasket.
3. Tighten oil pan bolts in numerical order as shown.
4. Install drain plug in oil pan.
CAUTION:
Do not reuse old drain plug gasket replace with a new one.
5. Refill the transmission assembly with fluid. Refer to MA-24, "
Changing A/T Fluid" .
SCIA2308E
Oil pan bolts : 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA4 113 E
Drain plug : 34 N·m (3.5 kg-m, 25 ft-lb)
Page 302 of 3419
ON-VEHICLE SERVICE
AT-231
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Revision: October 20052005 QX56
Control Valve With TCM and A/T Fluid Temperature Sensor 2ECS00CKX
COMPONENTS
1. Transmission 2. Snap ring 3. Sub-harness
4. Control valve with TCM 5. Bracket 6. A/T fluid temperature sensor 2
7. Oil pan gasket 8. Oil pan 9. Magnet
10. Drain plug 11. Drain plug gasket 12. Oil pan bolt
13. Terminal cord assembly 14. O-ring
SCIA5478E
Page 304 of 3419
ON-VEHICLE SERVICE
AT-233
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Revision: October 20052005 QX56
9. Disconnect revolution sensor connector.
CAUTION:
Be careful not to damage connector.
10. Straighten terminal clips to free revolution sensor harness.
11. Remove bolts A, B and C from control valve with TCM.
12. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.
13. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
SCIA5024E
SCIA3969E
Bolt symbol Length mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
SCIA5139E
SCIA5142E
SCIA5301E
Page 307 of 3419
AT-236
ON-VEHICLE SERVICE
Revision: October 20052005 QX56
5. Install A/T fluid temperature sensor 2 to bracket.
6. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 bolt to
the specified torque. Refer to AT-250, "
Components" .
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
7. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
Assemble it so that manual valve cutout is engaged with
manual plate projection.
SCIA5264E
SCIA5301E
SCIA5034E
SCIA5142E