FL-6Revision: October 2005
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
2005 QX56
d. Disconnect the fuel filler hose from the fuel filler pipe.
e. Insert a suitable hose into the fuel tank through the fuel filler hose to drain the fuel from the fuel tank.
As a guide, the fuel level reaches the fuel gauge position as shown, or less, when approximately 14
liters (3 3/4 US gal, 3 1/8 Imp gal) of fuel are drained from the fuel tank.
3. Release the fuel pressure from the fuel lines. Refer to EC-93, "
FUEL PRESSURE RELEASE" .
4. Remove the second row LH rear seat and the third row rear seat. Refer to SE-104, "
REAR SEAT" .
5. Remove the second and third row rear seat belt buckles mounted on the floor. Refer to SB-3, "
SEAT
BELTS" .
6. Remove the LH center pillar trim, the LH rear trim panel, and the LH rear side door kick plate and weather
stripping. Refer to EI-35, "
BODY SIDE TRIM" .
7. Remove the second row rear center console and base, if equipped. Refer to EI-37, "
FLOOR TRIM" .
8. Reposition the floor carpet out of the way to access the inspection hole cover, located under the center LH
rear seat.
9. Remove the inspection hole cover by turning the retainers 90°
degrees clockwise.
Remove the o-ring.
10. Disconnect the fuel level sensor, fuel filter, and fuel pump
assembly electrical connector, the EVAP hose, and the fuel feed
hose.
LBIA0386E
LBIA0382E
LBIA0383E
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
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Disconnect the quick connector as follows:
Hold the sides of the connector, push in tabs and pull out the
tube.
If the connector and the tube are stuck together, push and pull
several times until they start to move. Then disconnect them
by pulling.
CAUTION:
The quick connector can be disconnected when the tabs
are completely depressed. Do not twist the quick connec-
tor more than necessary.
Do not use any tools to disconnect the quick connector.
Keep the resin tube away from heat. Be especially careful
when welding near the tube.
Prevent any acid liquids such as battery electrolyte, from
getting on the resin tube.
Do not bend or twist the resin tube during connection.
Do not remove the remaining retainer on the hard tube (or
the equivalent) except when the resin tube or the retainer
is replaced.
When the resin tube or hard tube, or the equivalent, is
replaced, also replace the retainer with a new one (white
colored retainer).
To keep the quick connector clean and to avoid damage
and contamination from foreign materials, cover the
quick connector with plastic bags or suitable material as
shown.
SF E5 62 A
PBIC1268E
PBIC0163E
FL-8Revision: October 2005
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
2005 QX56
11. Remove the lock ring using Tool.
12. Remove the fuel level sensor, fuel filter, and fuel pump assem-
bly.
CAUTION:
Do not bend the float arm during removal.
Avoid impacts such as dropping when handling the com-
ponents.
INSTALLATION
Installation is in the reverse order of removal.
Connect the quick connector as follows:
–Check the connection for any damage or foreign materials.
–Align the connector with the pipe, then insert the connector straight into the pipe until a click is heard.
–After connecting the quick connector, make sure that the con-
nection is secure by checking as follows:
–Pull the tube and the connector to make sure they are securely
connected.
–Visually inspect the connector to make sure the two retainer tabs
are securely connected.
INSPECTION AFTER INSTALLATION
1. Turn the ignition switch ON but do not start engine, then check the fuel pipes and hose connections for
leaks while applying fuel pressure to the system.
2. Start the engine and rev it above idle speed, then check that there are no fuel leaks at any of the fuel pipe
and hose connections.Tool number : — (J-46536)
LBIA0389E
PBIC1653E
FUEL TANK
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FUEL TANKPFP:17202
Removal and InstallationEBS00M3T
1. Inspection hole cover 2. Inspection hole cover O-ring 3. Lock ring
4. Fuel level sensor, fuel filter, and fuel
pump assembly5. Fuel tank 6. Fuel tank protector
7. Fuel tank protector clips 8. Fuel tank straps 9. Fuel level sensor, fuel filter, and fuel
pump assembly O-ring
WBIA0443E
FUEL TANK
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13. Remove the inspection hole cover by turning the retainers 90°
degrees clockwise.
Remove the o-ring.
14. Disconnect the fuel level sensor, fuel filter, and fuel pump
assembly electrical connector, the EVAP hose, and the fuel feed
hose.
Disconnect the quick connector as follows:
Hold the sides of the connector, push in tabs and pull out the
tube.
If the connector and the tube are stuck together, push and pull
several times until they start to move. Then disconnect them
by pulling.
LBIA0382E
LBIA0383E
SF E5 62 A
FUEL TANK
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19. Remove the fuel tank strap bolts while supporting the fuel tank
with a suitable lift jack.
20. Disconnect the EVAP hose from the molded clip in the top of the fuel tank while lowering the fuel tank.
21. Lower the fuel tank using a suitable lift jack and remove it.
22. If necessary, remove the lock ring using Tool.
23. If necessary, remove the fuel level sensor, fuel filter, and fuel
pump assembly.
CAUTION:
Do not bend the float arm during removal.
Avoid impacts such as dropping when handling the com-
ponents.
INSTALLATION
Installation is in the reverse order of removal.
Connect the quick connector as follows:
–Check the connection for any damage or foreign materials.
–Align the connector with the pipe, then insert the connector straight into the pipe until a click is heard.
–After connecting the quick connector, make sure that the con-
nection is secure by checking as follows:
–Pull the tube and the connector to make sure they are securely
connected.
–Visually inspect the connector to make sure the two retainer tabs
are securely connected.
INSPECTION AFTER INSTALLATION
1. Turn the ignition switch ON but do not start engine, then check the fuel pipe and hose connections for
leaks while applying fuel pressure.
2. Start the engine and rev it above idle, then check that there are no fuel leaks at any of the fuel pipe and
hose connections.
LBIA0387E
Tool number : — (J-46536)
LBIA0389E
PBIC1653E
PRECAUTIONS
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After installing leaf spring clamps, apply force to them in the
direction of the arrow, tightening rubber hose equally all around.
Precautions for Engine OilsEAS001FC
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
Avoid prolonged and repeated contact with oils, particularly used engine oils.
Wear protective clothing, including impervious gloves where practicable.
Do not put oily rags in pockets.
Avoid contaminating clothes, particularly underpants, with oil.
Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
First aid treatment should be obtained immediately for open cuts and wounds.
Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa-
rations containing lanolin replace the natural skin oils which have been removed.
Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
If skin disorders develop, obtain medical advice without delay.
Where practical, degrease components prior to handling.
Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
ENVIRONMENTAL PROTECTION PRECAUTIONS
Dispose of used oil and used oil filters through authorized waste disposal contractors to licensed waste dis-
posal sites, or to the waste oil reclamation trade. If in doubt, contact the local authority for advice on disposal
facilities.
It is illegal to pour used oil on to the ground, down sewers or drains, or into water sources.
The regulations concerning pollution vary between regions.
Precautions for Air ConditioningEAS001FD
Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to
ATC-175, "
HFC-134a (R-134a) Service Procedure" for specific instructions.
SM A02 2D
IDX-2
ALPHABETICAL INDEX
Numerics
2-4WD shift solenoid valve ..... TF-94
, TF-152, TF-165
4WD - Wiring diagram ....................................... TF-24
4WD shift switch ................................................ TF-66
4WD solenoid valve ................ TF-90, TF-152, TF-165
4WD system description .................................... TF-15
4WD system diagram ........................................ TF-19
A
A/C air flow ...................................................... ATC-29
A/C compressor clutch removal and installation .. ATC-
180
A/C compressor mounting ............................. ATC-179
A/C compressor precaution ............................. ATC-11
A/C compressor special service tool ................ ATC-14
A/C control operation (auto A/C) ...................... ATC-26
A/C diagnostic work flow (auto A/C) .............. ATC-132
A/C evaporator ............................................... ATC-186
A/C HFC134a (R134a) system identification ..... ATC-7
A/C HFC134a (R134a) system precaution ........ ATC-5
A/C HFC134a (R134a) system service procedure ATC-
175
A/C HFC134a (R134a) system service tools ... ATC-14
A/C HFC134a system service equipment precaution ...
ATC-11
A/C lubricant (R134a) ...................................... ATC-22
A/C lubrication oil ............................................. ATC-22
A/C operational check ....................... ATC-57, ATC-60
A/C self-diagnoses (auto A/C) ........ ATC-55, ATC-132
A/C service data specification ........................ ATC-193
A/C trouble diagnoses (auto A/C) .................... ATC-33
A/C, A - Wiring diagram ................................... ATC-43
A/T fluid checking ...................... AT-13, AT-50, MA-22
A/T fluid cooler cleaning .................................... AT-13
A/T fluid replacement ............................. AT-13, MA-24
A/T fluid temperature sensor ........................... AT-126
A/T IND - Wiring diagram .................................... DI-40
A/T indicator ........................................................ DI-40
A/T shift lock system ........................................ AT-222
A/T trouble diagnoses ........................................ AT-41
A/T Wiring diagram AT - CAN ............................ AT-96
A/T Wiring diagram AT - FTS .......................... AT-127
A/T Wiring diagram AT - MAIN ........................ AT-168
A/T Wiring diagram AT - NONDTC .................. AT-177
A/T Wiring diagram AT - PNP/SW ................... AT-105
A/T Wiring diagram AT - STSIG ...................... AT-100
A/T Wiring diagram AT - VSS A/T ................... AT-110
ABS - Wiring diagram ..................................... BRC-16
ABS (anti-lock brake system) ........................... BRC-7
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor . EC-591, EC-
597, EC-611
Accelerator pedal released position learning ..... EC-90
AF1B1-Wiring diagram EC-461, EC-470, EC-479, EC-
489, EC-500, EC-510, EC-522
AF1B2-Wiring diagram EC-463, EC-472, EC-481, EC-
491, EC-502, EC-512, EC-524
AF1HB1-Wiring diagram ................................. EC-387
AF1HB2-Wiring diagram ................................. EC-389
Aiming adjustment .................................. LT-30, LT-78
Air bag ............................................................... SRS-3
Air cleaner and air duct ..................................... EM-14
Air cleaner filter replacement ............................ MA-16
Air conditioner cut control ................................. EC-28
Air flow meter - See Mass air flow sensor EC-174, EC-
183
Air fuel ratio sensor 1 .. EC-459, EC-468, EC-477, EC-
487, EC-497, EC-507, EC-519
Air fuel ratio sensor 1 heater ........................... EC-386
Air mix. door motor .......................................... ATC-70
Ambient sensor ............................. ATC-137, ATC-148
Angular tightening application ............................. EM-3
APPS1 - Wiring diagram ................................. EC-593
APPS2 - Wiring diagram ................................. EC-599
APPS3 - Wiring diagram ................................. EC-613
ASC/BS - Wiring diagram ............................... EC-571
ASC/SW - Wiring diagram .............................. EC-554
ASCBOF - Wiring diagram .............................. EC-658
ASCD ................................................................ EC-29
ASCD (automatic speed control device) ........... ACS-3
ASCD brake switch ........................... EC-569, EC-657
ASCD indicator lamp ....................................... EC-664
ASCD steering switch ..................................... EC-552
ASCIND - Wiring diagram ............................... EC-665
ATP switch ............................ TF-107, TF-110, TF-115
AUDIO - Wiring diagram .................................... AV-10
AUT/DP - Wiring diagram .................................. SE-20
Auto air conditioner - Wiring diagram .............. ATC-43
Auto anti-dazzling inside mirror ........... GW-75, GW-76
Autolamp ............................................................ LT-47
Automatic amplifier ......................................... ATC-61
Automatic drive positioner .................................. SE-11
Automatic transmission number .......................... GI-48
AV and NAVI control unit ................................... AV-63
AV communication line ...................................... AV-87
B
Back door ........................................................... BL-99
Back door trim ..................................................... EI-32
Back sonar .......................................................... DI-58
BACK/L - Wiring diagram ................................. LT-106
Back-up lamp ................................................... LT-106
Ball joint (front) ................................................ FSU-15
Basic inspection ................................................ EC-72
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-12,
SC-19
BCM (Body control module) .............................. BCS-3
Block heater ...................................................... EM-73
Blower motor ................................... ATC-93, ATC-152
Body alignment ................................................ BL-172
Body component parts ..................................... BL-161
Body construction ............................................ BL-171
Body exterior paint color .................................. BL-160
Body mounting ................................................. BL-159