TF-52
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
9Transfer fluid tempera-
ture
Signal voltage from fluid temperature sensor is abnor-
mally high (Transfer fluid temperature is abnormally low)
while driving.TF-102, "Transfer Fluid
Temperature"
10 Neutral-4LO switchImproper signal from neutral-4LO switch is input due to
open or short circuit.TF-59, "Neutral-4LO
Switch"
11 Clutch pressure switch
Improper signal from clutch pressure switch is input due
to open or short circuit.
Malfunction occurs in clutch pressure switch or hydraulic
circuit.TF-105, "
Clutch Pres-
sure Switch"
12 Line pressure switch
Improper signal from line pressure switch is input due to
open or short circuit.
Malfunction occurs in line pressure switch or hydraulic
circuit.TF-108, "
Line Pressure
Switch"
13Engine speed signal
(from ECM)
Malfunction is detected in engine speed signal that is
output from ECM through CAN communication.
Improper signal is input while driving.TF-85, "
Engine Speed
Signal (ECM)"
14Throttle position sen-
sor (from ECM)
Malfunction is detected in accelerator pedal position sig-
nal that is output from ECM through CAN communica-
tion.
Signal voltage from accelerator pedal position sensor is
abnormally high or low.T F - 111 , "
Throttle Posi-
tion Signal (ECM)"
15 Power supplyPower supply voltage for transfer control unit is abnor-
mally low while driving.TF-54, "Power Supply
Circuit For Transfer
Control Unit"
16 4WD shift switchMore than two switch inputs are simultaneously detected
due to short circuit of 4WD shift switch.TF-62, "4WD Shift
Switch"
17ABS operation signal
(from ABS)
Malfunction is detected in ABS operation signal that is
output from ABS actuator and electric unit (control unit)
through CAN communication.T F - 111 , "ABS Operation
Signal (ABS)"
18 Wait detection switchImproper signal from wait detection switch is input due to
open or short circuit.TF-66, "Wait Detection
Switch"
19 Actuator motor
Motor does not operate properly due to open or short cir-
cuit in actuator motor.
Malfunction is detected in the actuator motor. (When
4WD shift switch is operated and actuator motor is not
operated)
Malfunction is detected in transfer shift high relay and
transfer shift low relay.TF-70, "
Actuator
Motor", TF-54, "Power
Supply Circuit For
Transfer Control Unit"
20Actuator position
switch
Improper signal from actuator position switch is input
due to open or short circuit.
Malfunction is detected in the actuator position switch.TF-77, "
Actuator Posi-
tion Switch"
21 Actuator circuit
Transfer control device actuator circuit is shorted or
open. (Malfunctions are detected when motor relay cir-
cuit is open/shorted or relay transfer shift circuit is open/
shorted.)
Malfunction occurs in transfer control device drive circuit.TF-81, "
Transfer Con-
trol Device"
Malfunction is detected in transfer shut off relay.TF-54, "
Power Supply
Circuit For Transfer
Control Unit"
22VDC operation signal
(from VDC)
Malfunction is detected in VDC operation signal that is
output from ABS actuator and electric unit (control unit)
through CAN communication.TF-112, "VDC Opera-
tion Signal (ABS)"
23TCS operation signal
(from TCS)
Malfunction is detected in TCS operation signal that is
output from ABS actuator and electric unit (control unit)
through CAN communication.TF-112, "TCS Opera-
tion Signal (ABS)"
Flickering pattern or
flickering conditionItems Malfunction Check items
TROUBLE DIAGNOSIS
TF-53
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Revision: October 20052005 QX56
CAUTION:
If “CAN communication” is displayed with other DTCs, first perform the trouble diagnosis for CAN communication line.
If “ABS operation signal”, “VDC operation signal" or “TCS operation signal" is displayed, first perform the trouble diag-
nosis for ABS system.
If “Output shaft revolution signal” is displayed, first perform the trouble diagnosis for A/T system.
NOTE:
If "actuator position switch" or “actuator circuit” is displayed, first erase self-diagnostic results. ("Actuator position switch" or “actua-
tor circuit” may be displayed after installing transfer control unit or transfer assembly.)
If “clutch pressure switch” or “line pressure switch” is displayed only while driving in reverse, check the continuity of “R” position on
A/T PNP switch. When there is nothing wrong with the electrical system, check the hydraulic system.
ERASE SELF-DIAGNOSIS
In order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is
stored into the control unit as necessary during use by the user. This memory is not erased no matter how
many times the ignition switch is turned ON and OFF.
However, this information is erased by turning ignition switch “OFF” after performing self-diagnostics or by
erasing the memory using the CONSULT-II.
24PNP switch signal
(from TCM)When A/T PNP switch signal is malfunctioning or com-
munication error between the vehicles.TF-69, "PNP Switch
Signal (TCM)"
Repeats flickering
every 2 to 5 sec.— Circuits that the self-diagnosis covers have no malfunction. —
Repeats flickering
every 0.25 sec.Data erase display
Power supply failure of memory back-up.
Battery performance is poor.TF-54, "
Power Supply
Circuit For Transfer
Control Unit"
No flickeringPNP switch or 4WD
shift switchPNP switch or 4WD shift switch circuit is shorted or
open.TF-69, "PNP Switch
Signal (TCM)", TF-62,
"4WD Shift Switch"
Flickering pattern or
flickering conditionItems Malfunction Check items
TF-86
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
Clutch Pressure SolenoidEDS002IG
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Monitored item Content Condition Display value
DUTY SOLENOID [%]Condition of clutch pres-
sure solenoid
Vehicle stopped
Engine running
A/T selector lever “N”
position
Brake pedal depressed4WD shift switch: 2WD 4%
4WD shift switch: AUTO 96 - 4%
4WD shift switch: 4H or
4LO4%
Te r m i n a lWire
colorItem Condition Data (Approx.)
10 L/W Transfer dropping resistor
Vehicle stopped
Engine running
A/T selector
lever “N” position
Brake pedal
depressed4WD shift switch: AUTO 4 - 14V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
19 LClutch pressure solenoid
valve
Vehicle stopped
Engine running
A/T selector
lever “N” position
Brake pedal
depressed4WD shift switch: AUTO 1.5 - 3V
4WD shift switch: 2WD, 4H or 4LO Less than 1V
TROUBLE DIAGNOSIS FOR SYSTEM
TF-87
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Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE
1. CHECK CLUTCH PRESSURE SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out the value of “DUTY SOLENOID”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminal and ground.
OK or NG
OK >> GO TO 7.
NG >> GO TO 2.
Condition Display value
Vehicle stopped
Engine running
A/T selector lever “N” position
Brake pedal depressed4WD shift switch: 2WD 4%
4WD shift switch: AUTO 96 - 4%
4WD shift switch: 4H or
4LO4%
SDIA2718E
ConnectorTe r m i n a l
(Wire
color)ConditionVoltage
(Approx.)
E142 10 (L/W)
- Ground
Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal
depressed4WD shift switch:
AUTO4 - 14V
4WD shift switch:
2WD, 4H or 4LOLess
than 1V
19 (L) -
Ground
Vehicle stopped
Engine running
A/T selector lever
“N” position
Brake pedal
depressed4WD shift switch:
AUTO1.5 - 3V
4WD shift switch:
2WD, 4H or 4LOLess
than 1V
SDIA2719E
TF-88
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND CLUTCH PRESSURE SOLENOID
VA LV E
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector, transfer terminal cord assembly harness connector
and transfer dropping resistor.
3. Check continuity between transfer control unit harness connec-
tor E142 terminal 19 (L) and transfer terminal cord assembly
harness connector F56 terminal 6 (L).
4. Check continuity between transfer dropping resistor harness
connector E135 terminal 2 (L) and transfer terminal cord assem-
bly harness connector F56 terminal 6 (L).
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
3. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER DROPPING RESISTOR
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and transfer dropping resistor harness connector.
3. Check continuity between transfer control unit harness connec-
tor E142 terminal 10 (L/W) and transfer dropping resistor har-
ness connector E135 terminal 1 (L/W).
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace damaged parts.Continuity should exist.
SDIA2720E
Continuity should exist.
SDIA2721E
Continuity should exist.
SDIA2722E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-89
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Revision: October 20052005 QX56
4. CHECK GROUND CIRCUIT
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer terminal cord assembly harness connector.
3. Check continuity between transfer terminal cord assembly har-
ness connector F56 terminal 19 (B) and ground.
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
5. CHECK CLUTCH PRESSURE SOLENOID
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer terminal cord assembly harness connector.
3. Check resistance between transfer terminal cord assembly ter-
minals 6 and 19.
OK or NG
OK >> GO TO 6.
NG >> Replace clutch pressure solenoid. Refer to TF-22,
"Location of Electrical Parts" .
6. CHECK TRANSFER DROPPING RESISTOR
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer dropping resistor harness connector. Refer to TF-22, "
Location of Electrical Parts" .
3. Check resistance between transfer dropping resistor terminals 1
and 2.
OK or NG
OK >> GO TO 7.
NG >> Replace transfer dropping resistor. Refer to TF-22,
"Location of Electrical Parts" .
7. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-36, "
Transfer Control Unit Input/Output Signal Ref-
erence Values" .
OK or NG
OK >> GO TO 8.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts. Continuity should exist.
SDIA2723E
6 - 19 : Approx. 3.0 - 3.4 Ω
WDIA0225E
1 - 2 : Approx. 11.2 - 12.8 Ω
SDIA2725E
TF-90
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
8. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-132, "
Removal and Installation" .
COMPONENT INSPECTION
Clutch Pressure Solenoid
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer terminal cord assembly harness connector.
3. Check resistance between transfer terminal cord assembly ter-
minals 6 and 19.
4. If NG, replace clutch pressure solenoid. Refer to TF-22, "
Loca-
tion of Electrical Parts" .
Transfer Dropping Resistor
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer dropping resistor harness connector.
3. Check resistance between transfer dropping resistor terminals 1
and 2.
4. If NG, replace transfer dropping resistor. Refer to TF-22, "
Loca-
tion of Electrical Parts" . 6 - 19 : Approx. 3.0 - 3.4 Ω
WDIA0225E
1 - 2 : Approx. 11.2 - 12.8 Ω
SDIA2725E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-105
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Revision: October 20052005 QX56
Clutch Pressure SwitchEDS002IK
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Monitored item [Unit] Content Condition Display value
CL PRES SW [ON /
OFF]Condition of clutch pres-
sure switch
Vehicle stopped
Engine running
A/T selector lever “D” position
4WD shift switch: AUTO or 4H (“Wait” function is not
operating.)ON
Vehicle stopped
Engine running
4WD shift switch: 2WD (“Wait” function is not oper-
ating.)OFF
Te r m i n a lWire
colorItem Condition Data (Approx.)
34 BR Clutch pressure switch
Vehicle stopped
Engine running
A/T selector
lever “D” position4WD shift switch: AUTO or 4H (“Wait”
function is not operating.)0V
Vehicle stopped
Engine running4WD shift switch: 2WD (“Wait” function is
not operating.)Battery voltage