BODY REPAIR
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When welding HSS panels, use spot welding whenever possi-
ble in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use M.I.G. welding. Do not use
gas (torch) welding because it is inferior in welding strength.
The spot weld on HSS panels is harder than that of an ordi-
nary steel panel.
Therefore, when cutting spot welds on a HSS panel, use a
low speed high torque drill (1,000 to 1,200 rpm) to increase
drill bit durability and facilitate the operation.
SP150 HSS panels with a tensile strength of 785 to 981 N/
mm
2 (80 to 100 kg/mm2 , 114 to 142 klb/sq in), used as rein-
forcement in the door guard beams, is too strong to repair.
When these HSS parts are damaged, the outer panels also
sustain substantial damage; therefore, the assembly parts
must be replaced.
2. Precautions in spot welding HSS
This work should be performed under standard working condi-
tions. Always note the following when spot welding HSS:
The electrode tip diameter must be sized properly according
to the metal thickness.
The panel surfaces must fit flush to each other, leaving no
gaps.
PIIA0144E
PIIA0145E
PIIA0146E
PIIA0147E
LAN-6
[CAN]
CAN COMMUNICATION
Revision: October 20052005 QX56
Input/output signal chart
T: Transmit R: Receive
Signals ECM TCMDriver
seat
con-
trol
unitCom-
bina-
tion
meterDis-
play
con-
trol
unitBCMStee r-
ing
angle
sensorFront
air
control ABS
actua-
tor and
elec-
tric unit
(con-
trol
unit)IPDM
E/R
Engine speed signal T R R R R
Engine status signal T R R
Engine coolant temperature signal T R R R
A/T self-diagnosis signal R T
Accelerator pedal position signal T R R
Closed throttle position signal T R
Wide open throttle position signal T R
Battery voltage signal T R
Key switch signal R T
Ignition switch signal R T R
P range signal T R
Stop lamp switch signal R T
Parking brake switch signal T R
Fuel consumption monitor signalTR
TR
Turbine revolution signal R T
Output shaft revolution signal R T
A/C switch signal R T
A/C compressor request signal T R R
Blower fan motor switch signal R T R
A/C switch/indicator signalTR
RT
Cooling fan speed request signal T R R
Position light request signal R T R
Low beam request signal T R
Low beam status signal RT
High beam request signal R T R
High beam status signal RT
Front fog light request signal T R
Day time running light request signal T R
Vehicle speed signalRRT
RRRTRR R
Sleep wake up signal R T R
Door switch signal R R R T R
Turn indicator signal R T
Key fob ID signal R T
Key fob door unlock signal R T
Buzzer output signal R T
CAN COMMUNICATION
LAN-9
[CAN]
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A/C switch/indicator signalTR
RT
Cooling fan speed request signal T R R
Position light request signal R T R
Low beam request signalTR
Low beam status signal RT
High beam request signal R T R
High beam status signal RT
Front fog light request signal T R
Day time running light request signal T R
Vehicle speed signalRRT
RR R R T R R R
Sleep wake up signal R T R
Door switch signal R R R T R
Turn indicator signal R T
Key fob ID signal R T
Key fob door unlock signal R T
Buzzer output signalRT
TR
Fuel level sensor signal R T
Fuel level low warning signal T R
Malfunction indicator lamp signal T R
Front wiper request signal R T R
Front wiper stop position signal R T
Rear window defogger switch signal T R R
Rear window defogger control signal R R T
Hood switch signalRT
Theft warning horn request signal T R
Horn chirp signalTR
Steering angle sensor signalTR
ABS warning lamp signal R T
VDC OFF indicator lamp signal R R T
SLIP indicator lamp signal R T
Brake warning lamp signal R T
VDC operation signal R T
ABS malfunction signal R T
TCS malfunction signal R T
VDC malfunction signal R TSignals ECM TCMICC
sen-
sorICC
unitDriver
seat
con-
trol
unitCom-
bina-
tion
mete
rDis-
play
con-
trol
unitBCMSteer-
ing
angle
sensorFront
air
con-
trol ABS
actu-
ator
and
elec-
tric
unit
(con-
trol
unit)IPD
M E/
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CAN COMMUNICATION
LAN-11
[CAN]
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Input/output signal chart
T: Transmit R: Receive
Signals ECM TCMDriver
seat
con-
trol
unitCom-
bina-
tion
meterDis-
play
con-
trol
unitBCMStee r-
ing
angle
sen-
sorFront
air
con-
trolTran s-
fer
con-
trol
unitABS
actua-
tor
and
elec-
tric
unit
(con-
trol
unit)IPDM
E/R
A/T self-diagnosis signal R T
Stop lamp switch signal R T
Parking brake switch signal T R
Battery voltage signal T R
Key switch signal R T
Ignition switch signal R T R
P range signal T R
Closed throttle position signal T R
Wide open throttle position signal T R
Engine speed signal T R R R R R
Engine status signal T R R
Engine coolant temperature signal T R R R
Accelerator pedal position signal T R R R
Fuel consumption monitor signalTR
TR
Turbine revolution signal R T
Output shaft revolution signal R T R
A/C switch signal R T
A/C compressor request signal T R R
Blower fan motor switch signal R T R
A/C switch/indicator signalTR
RT
Cooling fan speed request signal T R R
Position light request signal R T R
Low beam request signal T R
Low beam status signal RT
High beam request signal R T R
High beam status signal RT
Front fog light request signal T R
Day time running light request signal T R
Vehicle speed signalRRRT
RRRT RR R
Sleep wake up signal R T R
Door switch signal R R R T R
Turn indicator signal R T
Key fob ID signal R T
Key fob door unlock signal R T
LAN-14
[CAN]
CAN COMMUNICATION
Revision: October 20052005 QX56
A/C switch/indicator signalTR
RT
Cooling fan speed request signal T R R
Position light request signal R T R
Low beam request signal T R
Low beam status signal RT
High beam request signal R T R
High beam status signal RT
Front fog light request signal T R
Day time running light request
signalTR
Vehicle speed signalR RRT
RRR R T R R R
Sleep wake up signal R T R
Door switch signal R R R T R
Turn indicator signal R T
Key fob ID signal R T
Key fob door unlock signal R T
Buzzer output signalRT
TR
Fuel level sensor signal R T
Malfunction indicator lamp signal T R
Fuel level low warning signal T R
Front wiper request signal R T R
Front wiper stop position signal R T
Rear window defogger switch sig-
nalTR R
Rear window defogger control
signalRRRT
Hood switch signalRT
Theft warning horn request signal T R
Horn chirp signalTR
Steering angle sensor signal T R
ABS warning lamp signal R T
VDC OFF indicator lamp signal R R T
SLIP indicator lamp signal R T
Brake warning lamp signal R T
VDC operation signal R T
ABS malfunction signal R TSignals ECM TCMICC
sen-
sorICC
unitDriver
seat
con-
trol
unitCom-
bina-
tion
mete
rDis-
play
con-
trol
unitBCMStee r-
ing
angle
sen-
sorFront
air
con-
trolTran s -
fer
con-
trol
unitABS
actu-
ator
and
elec-
tric
unit
(con-
trol
unit)IPD
M
E/R
LT-1
LIGHTING SYSTEM
K ELECTRICAL
CONTENTS
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SECTION LT
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Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 4
General precautions for service operations ............. 4
Wiring Diagrams and Trouble Diagnosis .................. 4
HEADLAMP (FOR USA) ............................................ 6
Component Parts and Harness Connector Location ..... 6
System Description .................................................. 6
OUTLINE ............................................................... 6
XENON HEADLAMP ............................................. 7
BATTERY SAVER CONTROL .............................. 8
AUTO LIGHT OPERATION ................................... 8
VEHICLE SECURITY SYSTEM (PANIC ALARM) ..... 8
CAN Communication System Description ................ 8
Schematic ................................................................ 9
Wiring Diagram — H/LAMP — ............................... 10
Terminals and Reference Values for BCM ............. 14
Terminals and Reference Values for IPDM E/R ..... 15
How to Proceed With Trouble Diagnosis ................ 15
Preliminary Check .................................................. 15
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 15
CONSULT-II Function (BCM) ................................. 17
CONSULT-II OPERATION .................................. 17
WORK SUPPORT ............................................... 18
DATA MONITOR ................................................. 18
ACTIVE TEST ..................................................... 19
SELF-DIAGNOSTIC RESULTS .......................... 19
CONSULT-II Function (IPDM E/R) ......................... 20
CONSULT-II OPERATION .................................. 20
DATA MONITOR ................................................. 21
ACTIVE TEST ..................................................... 21
Headlamp HI Does Not Illuminate (Both Sides) ..... 22
Headlamp HI Does Not Illuminate (One Side) ....... 24
High Beam Indicator Lamp Does Not Illuminate .... 25
Headlamp LO Does Not Illuminate (Both Sides) .... 25
Headlamp LO Does Not Illuminate (One Side) ...... 27
Headlamps Do Not Turn OFF ................................ 28
Aiming Adjustment ................................................. 30LOW BEAM AND HIGH BEAM ........................... 30
Bulb Replacement .................................................. 31
HEADLAMP (OUTER SIDE), FOR LOW BEAM ... 31
HEADLAMP (INNER SIDE), FOR HIGH BEAM ... 31
FRONT PARKING LAMP (INNER OR OUTER) ... 31
FRONT SIDE MARKER LAMP ........................... 31
Removal and Installation ........................................ 32
REMOVAL ........................................................... 32
INSTALLATION ................................................... 32
Disassembly and Assembly .................................... 32
HEADLAMP (FOR CANADA) - DAYTIME LIGHT
SYSTEM - .................................................................. 33
Component Parts and Harness Connector Location ... 33
System Description ................................................. 34
OUTLINE ............................................................. 34
DAYTIME LIGHT OPERATION ........................... 34
COMBINATION SWITCH READING FUNCTION ... 34
AUTO LIGHT OPERATION ................................. 35
CAN Communication System Description .............. 35
Schematic ............................................................... 36
Wiring Diagram — DTRL — ................................... 37
Terminals and Reference Values for BCM .............. 41
How to Proceed With Trouble Diagnosis ................ 42
Preliminary Check .................................................. 42
CHECK BCM CONFIGURATION ........................ 42
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT ............................................. 42
INSPECTION PARKING BRAKE SWITCH CIR-
CUIT .................................................................... 43
CONSULT-II Functions ........................................... 44
Daytime Light Control Does Not Operate Properly
(Normal Headlamps Operate Properly) .................. 44
Aiming Adjustment .................................................. 46
Bulb Replacement .................................................. 46
Removal and Installation ........................................ 46
Disassembly and Assembly .................................... 46
AUTO LIGHT SYSTEM ............................................. 47
Component Parts and Harness Connector Location ... 47
System Description ................................................. 48
OUTLINE ............................................................. 48
HEADLAMP (FOR USA)
LT-7
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Revision: October 20052005 QX56
to BCM terminal 70.
With the ignition switch in the ON or START position, power is supplied
to ignition relay, located in the IPDM E/R, and
through 10A fuse (No. 59, located in the fuse and relay box)
to BCM terminal 38.
Ground is supplied
to BCM terminal 67
through grounds M57, M61 and M79, and
to IPDM E/R terminals 38 and 59
through grounds E9, E15 and E24.
Low Beam Operation
With the lighting switch in 2ND position, the BCM receives input requesting the headlamps to illuminate. This
input is communicated to the IPDM E/R across the CAN communication lines. The CPU of the IPDM E/R con-
trols the headlamp low relay coil. When energized, this relay directs power
through 15A fuse (No. 41, located in the IPDM E/R)
through IPDM E/R terminal 54
to front combination lamp RH terminal 5, and
through 15A fuse (No. 40, located in the IPDM E/R)
through IPDM E/R terminal 52
to front combination lamp LH terminal 5.
Ground is supplied
to front combination lamp LH and RH terminal 1
through grounds E9, E15 and E24.
With power and ground supplied, low beam headlamps illuminate.
High Beam Operation/Flash-to-Pass Operation
With the lighting switch in 2ND position and placed in HIGH or PASS position, the BCM receives input request-
ing the headlamp high beams to illuminate. This input is communicated to the IPDM E/R across the CAN com-
munication lines. The CPU of the combination meter controls the ON/OFF status of the HIGH BEAM indicator.
The CPU of the IPDM E/R controls the headlamp high relay coil. When energized, this relay directs power
through 10A fuse (No. 34, located in the IPDM E/R)
through IPDM E/R terminal 56
to front combination lamp RH terminal 6, and
through 10A fuse (No. 35, located in the IPDM E/R)
through IPDM E/R terminal 55
to front combination lamp LH terminal 6.
Ground is supplied
to front combination lamp LH and RH terminal 2
through grounds E9, E15 and E24.
With power and ground supplied, the high beam headlamps illuminate.
XENON HEADLAMP
Xenon type headlamp is adopted to the low beam headlamps. Xenon bulbs do not use a filament. Instead,
they produce light when a high voltage current is passed between two tungsten electrodes through a mixture
of xenon (an inert gas) and certain other metal halides. In addition to added lighting power, electronic control
of the power supply gives the headlamps stable quality and tone color.
Following are some of the many advantages of the xenon type headlamp.
The light produced by the headlamps is a white color comparable to sunlight that is easy on the eyes.
Light output is nearly double that of halogen headlamps, affording increased area of illumination.
The light features a high relative spectral distribution at wavelengths to which the human eye is most sen-
sitive. This means that even in the rain, more light is reflected back from the road surface toward the vehi-
cle, for added visibility.
HEADLAMP (FOR USA)
LT-21
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4. Select the desired part to be diagnosed on the "SELECT DIAG
MODE" screen.
DATA MONITOR
Operation Procedure
1. Touch "DATA MONITOR" on "SELECT DIAG MODE" screen.
2. Touch "ALL SIGNALS", "MAIN SIGNALS" or "SELECTION FROM MENU" on the "SELECT MONITOR
ITEM" screen.
3. Touch "START".
4. Touch the required monitoring item on "SELECTION FROM MENU". In "ALL SIGNALS", all items are
monitored. In "MAIN SIGNALS", predetermined items are monitored.
5. Touch "RECORD" while monitoring to record the status of the item being monitored. To stop recording,
touch "STOP".
All Items, Main Items, Select Item Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the dis-
play may not be correct.
ACTIVE TEST
Operation Procedure
1. Touch "ACTIVE TEST" on "SELECT DIAG MODE" screen.
2. Touch "EXTERNAL LAMPS" on "SELECT TEST ITEM" screen.
3. Touch item to be tested, and check operation.
4. Touch "START".
5. Touch "STOP" while testing to stop the operation.
BCIA0031E
ALL SIGNALS All items will be monitored.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Select any item for monitoring.
Item nameCONSULT-II
screen displayDisplay or
unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
Parking, license plate
and tail lamps requestTAIL&CLR REQ ON/OFF×× ×Signal status input from BCM
Headlamp low beam
requestHL LO REQ ON/OFF×× ×Signal status input from BCM
Headlamp high beam
requestHL HI REQ ON/OFF×× ×Signal status input from BCM
Daytime lights request DTRL REQ ON/OFF×–×Signal status input from BCM
Front fog lamps request FR FOG REQ ON/OFF×× ×Signal status input from BCM