TROUBLE DIAGNOSIS
ATC-57
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Revision: October 20052005 QX56
Operational Check (Front)EJS003XL
The purpose of the operational check is to confirm that the system operates properly.
CHECKING MEMORY FUNCTION
1. Set the temperature to 90°F or 32°C.
2. Turn front blower control dial counterclockwise until system
shuts OFF.
3. Turn ignition switch OFF.
4. Turn ignition switch ON.
5. Press the AUTO switch.
6. Confirm that the set temperature remains at previous tempera-
ture.
7. Turn front blower control counterclockwise until system shuts
OFF.
If NG, go to trouble diagnosis procedure for ATC-133, "
Memory
Function" .
If OK, continue with next check.
CHECKING BLOWER
1. Press the AUTO switch. Blower should operate on low speed.
The blower symbol should have one blade lit (on display).
2. Turn the front blower control dial again, and continue checking
blower speed and blower symbol until all speeds are checked.
3. Leave blower on MAX speed.
If NG, go to trouble diagnosis procedure for AT C - 9 5 , "
DIAGNOSTIC
PROCEDURE FOR BLOWER MOTOR"ATC-95, "DIAGNOSTIC
PROCEDURE FOR BLOWER MOTOR" .
If OK, continue with next check.Conditions : Engine running and at normal operating temperature
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ATC-58
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
CHECKING DISCHARGE AIR
1. Press MODE switch four times and the DEF switch.
2. Each position indicator should change shape (on display).
3. Confirm that discharge air comes out according to the air distri-
bution table. Refer to ATC-29, "
Discharge Air Flow" .
Mode door position is checked in the next step.
If NG, go to trouble diagnosis procedure for AT C - 6 4 , "
Mode Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at fresh when the DEF or D/F
is selected.
CHECKING RECIRCULATION
1. Press recirculation ( ) switch one time. Recirculation indica-
tor should illuminate.
2. Press recirculation ( ) switch one more time. Recirculation
indicator should go off.
3. Listen for intake door position change (blower sound should
change slightly).
If NG, go to trouble diagnosis procedure for ATC-83, "
Intake Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at fresh when the DEF or D/F is selected.
CHECKING TEMPERATURE DECREASE
1. Rotate temperature control dial (driver side or passenger side)
counterclockwise until 16°C (60°F) is displayed.
2. Check for cold air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operation. If OK, go to
trouble diagnosis procedure for ATC-121, "
Insufficient Cooling" . If
air mix door motor appears to be malfunctioning, go to ATC-72,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(DRIVER)" or AT C - 7 6 , "DIAGNOSTIC PROCEDURE FOR AIR MIX
DOOR MOTOR (PASSENGER)" .
If OK, continue the check.
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TROUBLE DIAGNOSIS
ATC-59
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CHECKING TEMPERATURE INCREASE
1. Rotate temperature control dial clockwise (driver side or passen-
ger side) until 32°C (90°F) is displayed.
2. Check for hot air at appropriate discharge air outlets.
If NG, listen for sound of air mix door motor operation. If OK, go to
trouble diagnosis procedure for ATC-128, "
Insufficient Heating" . If
air mix door motor appears to be malfunctioning, go to AT C - 7 2 ,
"DIAGNOSTIC PROCEDURE FOR AIR MIX DOOR MOTOR
(DRIVER)" or AT C - 7 6 , "DIAGNOSTIC PROCEDURE FOR AIR MIX
DOOR MOTOR (PASSENGER)" .
If OK, continue with next check.
CHECK A/C SWITCH
1. Press A/C switch when AUTO switch is ON, or in manual mode.
2. A/C switch indicator will turn ON.
Confirm that the compressor clutch engages (sound or visual
inspection).
If NG, go to trouble diagnosis procedure for AT C - 11 5
.
If OK, continue with next check.
CHECKING AUTO MODE
1. Press AUTO switch.
2. Display should indicate AUTO.
If ambient temperature is warm, and selected temperature is
cool, confirm that the compressor clutch engages (sound or
visual inspection). (Discharge air and blower speed will
depend on ambient, in-vehicle, and set temperatures.)
If NG, go to trouble diagnosis procedure for ATC-61, "
Power Supply
and Ground Circuit for Front Air Control" , then if necessary, trouble
diagnosis procedure for ATC-115, "
Magnet Clutch Circuit" .
If all operational checks are OK (symptom cannot be duplicated), go
to malfunction Simulation Tests in ATC-38, "
How to Perform Trouble
Diagnosis for Quick and Accurate Repair" and perform tests as out-
lined to simulate driving conditions environment. If symptom appears. Refer to AT C - 3 8 , "
How to Perform Trou-
ble Diagnosis for Quick and Accurate Repair" , ATC-38, "SYMPTOM TABLE" and perform applicable trouble
diagnosis procedures.
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ATC-62
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
COMPONENT DESCRIPTION
Front Air Control
The front air control has a built-in microcomputer which processes
information sent from various sensors needed for air conditioner
operation. The air mix door motors, mode door motor, intake door
motor, defroster door motor, blower motor and compressor are then
controlled.
The front air control is unitized with control mechanisms. When the
various switches and temperature dials are operated, data is input to
the front air control.
Self-diagnostic functions are also built into the front air control to pro-
vide quick check of malfunctions in the auto air conditioner system.
Potentio Temperature Control (PTC)
There are two PTCs (passenger and driver) built into the front air
control. They can be set at an interval of 0.5°C (1.0°F) in the 16°C
(60°F) to 32°C (90°F) temperature range by rotating the temperature
dial. The set temperature is displayed.
DIAGNOSTIC PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
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TROUBLE DIAGNOSIS
ATC-137
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Revision: October 20052005 QX56
Ambient Sensor CircuitEJS003Y2
COMPONENT DESCRIPTION
Ambient Sensor
The ambient sensor is attached on the radiator core support (left
side). It detects ambient temperature and converts it into a value
which is then input into the front air control.
AMBIENT TEMPERATURE INPUT PROCESS
The front air control includes a processing circuit for the ambient sensor input. However, when the tempera-
ture detected by the ambient sensor increases quickly, the processing circuit retards the front air control func-
tion. It only allows the front air control to recognize an ambient temperature increase of 0.33°C (0.6°F) per 100
seconds.
This prevents constant adjustments due to momentary conditions, such as stopping after high speed driving.
Although the actual ambient temperature has not changed, the temperature detected by the ambient sensor
will increase. This is because the heat from the engine compartment can radiate to the front grille area, loca-
tion of the ambient sensor.
DIAGNOSTIC PROCEDURE FOR AMBIENT SENSOR
SYMPTOM: Ambient sensor circuit is open or shorted. Using the
CONSULT-II, DTC B257B or B257C is displayed. Without a CON-
SULT-II, code 40 or 41 is indicated on front air control as a result of
conducting the front air control self-diagnosis.
1. CHECK VOLTAGE BETWEEN AMBIENT SENSOR AND GROUND
1. Disconnect ambient sensor connector.
2. Turn ignition switch ON.
3. Check voltage between ambient sensor harness connector E1
terminal 1 (P) and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
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1 - Ground : Approx. 5V
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TROUBLE DIAGNOSIS
ATC-141
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Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE FOR IN-VEHICLE SENSOR
SYMPTOM: in-vehicle sensor circuit is open or shorted. Using the
CONSULT-II, DTC B2578 or B2579 is displayed. Without a CON-
SULT-II, code 30 or 31 is indicated on front air control as a result of
conducting the front air control self-diagnosis.
1. CHECK IN-VEHICLE SENSOR CIRCUIT
Are diagnostic codes 30, 31 or DTC B2578, B2579 present?
YES or NO
YES >> GO TO 6.
NO >> GO TO 2.
2. CHECK VOLTAGE BETWEEN IN-VEHICLE SENSOR AND GROUND
1. Disconnect in-vehicle sensor connector.
2. Turn ignition switch ON.
3. Check voltage between in-vehicle sensor harness connector
M32 terminal 4 (LG/R) and ground.
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
3. CHECK CIRCUIT CONTINUITY BETWEEN IN-VEHICLE SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector M49.
3. Check continuity between in-vehicle sensor harness connector
M32 terminal 1 (V/R) and front air control harness connector
M49 terminal 21 (V/R).
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4. CHECK IN-VEHICLE SENSOR
Refer to ATC-145, "
Intake Sensor Circuit" .
OK or NG
OK >> 1. Replace front air control. Refer to ATC-147, "FRONT AIR CONTROL" .
2. Go to AT C - 5 5 , "
A/C System Self-diagnosis Function" and perform self-diagnosis.
NG >> 1. Replace in-vehicle sensor. Refer to ATC-149, "
IN-VEHICLE SENSOR" .
2. Go to AT C - 5 5 , "
A/C System Self-diagnosis Function" and perform self-diagnosis.
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4 - Ground : Approx. 5V.
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1 - 21 : Continuity should exist.
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ATC-144
TROUBLE DIAGNOSIS
Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE FOR OPTICAL SENSOR
SYMPTOM: Optical sensor circuit is open or shorted. Using the
CONSULT-II, DTC B257F or B2580 is displayed. Without a CON-
SULT-II, code 50 or 51 is indicated on front air control as a result of
conducting the front air control self-diagnosis.
1. CHECK CIRCUIT CONTINUITY BETWEEN OPTICAL SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector and optical sensor con-
nector.
3. Check continuity between optical sensor harness connector
M402 terminal 1 (W/V) and 2 (G/O) and front air control harness
connector M50 terminal 31 (W/V) and 40 (G/O).
4. Check continuity between optical sensor harness connector
M402 terminal 1 (W/V) and 2 (G/O) and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair harness or connector.
2. CHECK CIRCUIT CONTINUITY BETWEEN OPTICAL SENSOR AND BCM
1. Turn ignition switch OFF.
2. Disconnect BCM connector and optical sensor connector.
3. Check continuity between optical sensor harness connector
M402 terminal 3 (P) and BCM harness connector M18 terminal
18 (P).
4. Check continuity between optical sensor harness connector
M402 terminal 3 (P) and ground.
OK or NG
OK >> Replace optical sensor. Refer to ATC-150, "OPTICAL SENSOR" .
NG >> Repair harness or connector.
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1 - 31 : Continuity should exist.
2 - 40 : Continuity should exist.
1, 2 - Ground. : Continuity should not exist.
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3 - 18 : Continuity should exist.
3 - Ground : Continuity should not exist.
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TROUBLE DIAGNOSIS
ATC-145
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Revision: October 20052005 QX56
Intake Sensor CircuitEJS003Y5
COMPONENT DESCRIPTION
Intake Sensor
The intake sensor is located on the heater & cooling unit. It converts
temperature of air after it passes through the evaporator into a value
which is then input to the front air control.
DIAGNOSTIC PROCEDURE FOR INTAKE SENSOR
SYMPTOM: Intake sensor circuit is open or shorted. Using the CON-
SULT-II, DTC B2581 or B2582 is displayed. Without a CONSULT-II,
code 56 or 57 is indicated on front air control as a result of conduct-
ing the front air control self-diagnosis.
1. CHECK VOLTAGE BETWEEN INTAKE SENSOR AND GROUND
1. Disconnect intake sensor connector.
2. Turn ignition switch ON.
3. Check voltage between intake sensor harness connector M146
terminal 2 (L/B) and ground.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2. CHECK CIRCUIT CONTINUITY BETWEEN INTAKE SENSOR AND FRONT AIR CONTROL
1. Turn ignition switch OFF.
2. Disconnect front air control connector.
3. Check continuity between intake sensor harness connector
M146 terminal 1 (V/R) and front air control harness connector
M49 terminal 21 (V/R).
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
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2 - Ground : Approx. 5V
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1 - 21 : Continuity should exist.
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