TROUBLE DIAGNOSIS FOR SYSTEM
TF-101
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: October 20052005 QX56
6. CHECK TRANSFER MOTOR
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer motor harness connector.
3. Apply 12V direct current between transfer motor terminals 14
and 15.
Does transfer motor operate?
YES >> GO TO 7.
NO >> Replace transfer motor. Refer to TF-140, "
Removal and
Installation" .
7. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-54, "
TRANSFER CONTROL UNIT TERMINALS
AND REFERENCE VALUE" .
OK or NG
OK >> GO TO 8.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
8. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-132, "
Removal and Installation" .
LDIA0097E
TF-102
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
COMPONENT INSPECTION
Transfer Motor Relay
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove transfer motor relay. Refer to TF-22, "
Location of Electrical Parts" .
3. Apply 12V direct current between transfer motor relay terminals
1 and 2.
4. Check continuity between relay terminals 3 and 5.
5. If NG, replace transfer motor relay. Refer to TF-22, "
Location of
Electrical Parts" .
Transfer Motor
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove transfer motor. Refer to TF-140, "
Removal and Installation" .
3. Apply 12V direct current between transfer motor terminals 14
and 15.
4. If transfer motor does not operate, replace transfer motor. Refer
to TF-140, "
Removal and Installation" .
Transfer Fluid TemperatureEDS002IJ
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Condition Continuity
12V direct current supply between terminals 1 and 2 Yes
OFF No
LDIA0098E
LDIA0097E
Monitored item [Unit] Content ConditionDisplay value
(Approx.)
FLUID TEMP SE [V]Condition of transfer fluid
temperatureTransfer fluid temperature approx. 20 - 80°C (68 -
176°F)1.1 - 0.3V
Te r m i n a lWire
colorItem Condition Data (Approx.)
28 B/G Sensor ground Always 0V
31 GTransfer fluid temperature
sensorIgnition switch: ONTransfer fluid temperature approx. 20°C
(68°F)1.1V
Transfer fluid temperature approx. 80°C
(176°F)0.3V
TROUBLE DIAGNOSIS FOR SYSTEM
TF-103
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE
1. CHECK TRANSFER FLUID TEMPERATURE SENSOR SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out the value of “FLUID TEMP SE”.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminals and ground.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND TRANSFER TERMINAL CORD
ASSEMBLY
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and transfer terminal cord assembly harness connec-
tor.
3. Check continuity between the following terminals.
–Transfer control unit harness connector E143 terminal 28 (B/G)
and transfer terminal cord assembly harness connector F56 ter-
minal 3 (B/G).
–Transfer control unit harness connector E143 terminal 31 (G)
and transfer terminal cord assembly harness connector F56 ter-
minal 2 (G).
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
ConditionDisplay value
(Approx.)
Transfer fluid temperature approx. 20 - 80°C (68 - 176°F) 1.1 - 0.3V
SDIA2741E
ConnectorTe r m i n a l
(Wire
color)ConditionData
(Approx.)
E14328 (B/G)
- GroundAlways 0V
31 (G) -
GroundIgnition switch:
ONTransfer fluid temperature
approx. 20°C (68°F)1.1V
Transfer fluid temperature
approx. 80°C (176°F)0.3V
SDIA2742E
Continuity should exist.
SDIA2743E
TF-104
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
3. CHECK TRANSFER FLUID TEMPERATURE SENSOR
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer terminal cord assembly harness connector.
3. Check resistance between transfer terminal cord assembly ter-
minals 2 and 3.
OK or NG
OK >> GO TO 4.
NG >> Replace transfer fluid temperature sensor. Refer to TF-
22, "Location of Electrical Parts" .
4. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-54, "
TRANSFER CONTROL UNIT TERMINALS
AND REFERENCE VALUE" .
OK or NG
OK >> GO TO 5.
NG >> Check transfer control unit pin terminals for damage or loose connection with harness connector.
If any items are damaged, repair or replace damaged parts.
5. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> Inspection End.
NG >> Replace transfer control unit. Refer to TF-132, "
Removal and Installation" .
COMPONENT INSPECTION
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer terminal cord assembly harness connector.
3. Check resistance between transfer terminal cord assembly har-
ness connector F56 terminals 2 and 3.
4. If NG, replace the transfer fluid temperature sensor. Refer to TF-
22, "Location of Electrical Parts" .
Temperature °C (°F) Resistance (Approx.)
20 (68) 2.5 kΩ
80 (176) 0.3 kΩ
WDIA0188E
Temperature °C (°F) Resistance (Approx.)
20 (68) 2.5 kΩ
80 (176) 0.3 kΩ
WDIA0188E
TF-106
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE
1. CHECK CLUTCH PRESSURE SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out ON/OFF switching action of the “CL PRES SW” while
operating 4WD shift switch.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminals and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND CLUTCH PRESSURE SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer terminal cord assembly harness con-
nector.
3. Check continuity between transfer control unit harness connec-
tor E143 terminal 34 (BR) and transfer terminal cord assembly
harness connector F56 terminal 7 (BR)
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
Ignition switch: ON
A/T selector lever “D”
position4WD shift switch: AUTO or 4H
(“Wait” function is not operating.)ON
Ignition switch: ON4WD shift switch: 2WD (“Wait”
function is not operating.)OFF
ConnectorTerminal
(Wire
color)ConditionVoltage
(Approx.)
E14334 (BR) -
Ground
Ignition switch: ON
A/T selector lever
“D” position4WD shift switch:
AUTO or 4H
(“Wait” function is
not operating.)0V
Ignition switch: ON4WD shift switch:
2WD (“Wait” func-
tion is not operat-
ing.)Battery
voltage
WDIA0141E
SDIA2746E
Continuity should exist.
SDIA2747E
TROUBLE DIAGNOSIS FOR SYSTEM
TF-107
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: October 20052005 QX56
3. CHECK TRANSFER CONTROL UNIT
Check transfer control unit input/output signal. Refer to TF-54, "
TRANSFER CONTROL UNIT TERMINALS
AND REFERENCE VALUE" .
OK or NG
OK >> GO TO 4.
NG >> Check transfer control unit pin terminals for damage or loose connection with the harness connec-
tor. If any items are damaged, repair or replace damaged parts.
4. CHECK CLUTCH PRESSURE SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove clutch pressure switch. Refer to TF-22, "
Location of Electrical Parts" .
3. Push and release clutch pressure switch and check continuity
between transfer terminal cord assembly terminal 7 and ground.
OK or NG
OK >> GO TO 5.
NG >> Replace clutch pressure switch. Refer to TF-22, "
Loca-
tion of Electrical Parts" .
5. CHECK DTC
Perform the self-diagnosis, after driving a vehicle for a while.
OK or NG
OK >> GO TO 6.
NG >> Replace transfer control unit. Refer to TF-132, "
Removal and Installation" .
6. CRUISE TEST
Perform cruise test. Refer to TF-34, "
CRUISE TEST" .
OK or NG
OK >> Inspection End.
NG >> Perform the applicable trouble diagnosis.
COMPONENT INSPECTION
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Remove clutch pressure switch. Refer to TF-22, "
Location of Electrical Parts" .
3. Push and release clutch pressure switch and check continuity
between transfer terminal cord assembly terminal 7 and ground.
4. If NG, replace the clutch pressure switch. Refer to TF-22, "
Loca-
tion of Electrical Parts" .
Terminal Condition Continuity
7 -
GroundPush clutch pressure switch Yes
Release clutch pressure switch No
WDIA0171E
Terminal Condition Continuity
7 - GroundPush clutch pressure switch Yes
Release clutch pressure switch No
WDIA0171E
TF-108
TROUBLE DIAGNOSIS FOR SYSTEM
Revision: October 20052005 QX56
Line Pressure SwitchEDS0 02 IL
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
Data are reference value.
TRANSFER CONTROL UNIT TERMINALS AND REFERENCE VALUE
Data are reference value and are measured between each terminal and ground.
CAUTION:
When using a circuit tester to measure voltage for inspection, be sure not to extend forcibly any connector terminals.Monitored item [Unit] Content Condition Display value
LINE PRES SW [ON/
OFF]Condition of line pressure
switch
A/T selector lever “D” position
4WD shift switch: 2WD, AUTO or 4HON
Except the above
The vehicle has been
left at room tempera-
ture for 5 minutes and
more with ignition
switch in “OFF” posi-
tion.Ignition switch: ON
A/T selector lever: "P"
or "N" position
4WD shift switch: other
than AUTOOFF
TerminalWire
colorItem Condition Data (Approx.)
35 BR/W Line pressure switch
Ignition switch: ON
A/T selector lever “D” posi-
tion4WD shift switch: AUTO 0V
Except the above
The vehicle has been left at
room temperature for 5 min-
utes and more with ignition
switch in “OFF” position.
Ignition switch: ON
A/T selector lever: "P" or "N"
position
4WD shift switch: other than
AUTOBattery voltage
TROUBLE DIAGNOSIS FOR SYSTEM
TF-109
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: October 20052005 QX56
DIAGNOSTIC PROCEDURE
1. CHECK LINE PRESSURE SWITCH SIGNAL
With CONSULT-II
1. Start engine.
2. Select “DATA MONITOR” mode for “ALL MODE AWD/4WD” with CONSULT-II.
3. Read out ON/OFF switching action of “LINE PRES SW” while
operating 4WD shift switch.
Without CONSULT-II
1. Start engine.
2. Check voltage between transfer control unit harness connector
terminals and ground.
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
2. CHECK HARNESS BETWEEN TRANSFER CONTROL UNIT AND LINE PRESSURE SWITCH
1. Turn ignition switch “OFF”. (Stay for at least 5 seconds.)
2. Disconnect transfer control unit harness connector and the transfer terminal cord assembly harness con-
nector.
3. Check continuity between transfer control unit harness connec-
tor E143 terminal 35 (BR/W) and transfer terminal cord assem-
bly harness connector F56 terminal 1 (BR/W).
Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts.
Condition Display value
A/T selector lever “D” position
4WD shift switch: AUTOON
Except the above
The vehicle has been left
at room temperature for 5
minutes and more with
ignition switch in “OFF”
position.Ignition switch: ON
A/T selector lever: "P" or "N"
position
4WD shift switch: other than
AUTOOFF
ConnectorTe r m i n a l
(Wire
color)ConditionVoltage
(Approx.)
E14335 (BR/
W) -
Ground
A/T selector lever
“D” position4WD shift switch:
AUTO0V
Except the above
The vehicle has
been left at room
temperature for 5
minutes and more
with ignition switch
in “OFF” position.
Ignition switch:
ON
A/T selector
lever: "P" or "N"
position
4WD shift
switch: other
than AUTOBattery
voltage
WDIA0142E
SDIA2751E
Continuity should exist.
SDIA2752E