BCM (BODY CONTROL MODULE) BCS-3
C
D E
F
G H
I
J
L
M A
B
BCS
Revision: 2005 July 2005 FX
BCM (BODY CONTROL MODULE)PFP:284B2
System DescriptionAKS00587
BCM (Body Control Module) controls the operation of various electrical units installed on the vehicle.
BCM FUNCTION
BCM has combination switch reading function for reading the operation of combination switches (light, wiper,
washer and turn signal) in addition to a function for controlling the operation of various electrical components.
Also it has an interface function allowing it to receive signals from the unified meter and A/C amp., and send
signals to ECM using CAN communication.
COMBINATION SWITCH READING FUNCTION
Description
BCM reads combination switch (lighting switch, wiper switch) status, and controls various electrical com-
ponent according to the result.
BCM reads information of a maximum of 20 switches by combining five output terminals (OUTPUT 1-5)
and five input terminals (INPUT 1-5).
Operation Description
BCM activates transistors of output terminals (OUTPUT 1-5) periodically, and allows current to flow in
turn.
If any (1 or more) switches are turned ON, circuit of output terminals (OUTPUT 1-5) and input terminals
(INPUT 1-5) becomes active.
At this time, transistors of output terminals (OUTPUT 1-5) are activated to allow current to flow. When volt-
age of input terminals (INPUT 1-5) corresponding to that switch changes, interface in BCM detects volt-
age change, and BCM determines that switch is ON.
SKIA4958E
SQUEAK AND RATTLE TROUBLE DIAGNOSIS BL-7
C
D E
F
G H
J
K L
M A
B
BL
Revision: 2005 July 2005 FX
SQUEAK AND RATTLE TROUBLE DIAGNOSISPFP:00000
Work FlowAIS004LE
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-11, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842
BL-72
REMOTE KEYLESS ENTRY SYSTEM
Revision: 2005 July 2005 FX
Check Key Fob Battery and FunctionAIS004MK
1. CHECK KEY FOB BATTERY
1. Remove key fob battery. Refer to BL-88, "
Key Fob Battery Replacement" .
2. Measure voltage between battery positive and negative termi- nals, (+) and ( −).
NOTE:
Key fob does not function if battery is not set correctly.
OK or NG
OK >> GO TO 2.
NG >> Replace battery.
2. CHECK KEY FOB FUNCTION
With CONSULT-II
Check key fob function in “DATA MONITOR” mode with CONSULT-
II. When pushing each button of key fob, the corresponding monitor
item should be turned as follows.
OK or NG
OK >> Key fob is OK.
NG >> Replace key fob. Voltage : 2.5 – 3.0V
SEL237W
Condition Monitor item
Pushing LOCK KEYLESS LOCK : ON
Pushing UNLOCK KEYLESS UNLOCK : ON
Keep pushing UNLOCK RKE KEEP UNLK : ON
Pushing PANIC KEYLESS PANIC : ON
Pushing LOCK and UNLOCK at the
same time RKE LCK-UNLOCK : ON
PIIA6468E
INTELLIGENT KEY SYSTEM BL-91
C
D E
F
G H
J
K L
M A
B
BL
Revision: 2005 July 2005 FXSystem DescriptionAIS004MW
The Intelligent Key system is a system which can lock and unlock the doors (door lock function) and start
the engine (engine start function) by carrying around the Intelligent Key, which operates based on the
results of electrical key-ID verification using two-way communications between the Intelligent Key and the
vehicle
Operation of the remote control buttons on the Intelligent Key also provides the same functions as the
remote control entry system. (Remote control entry functions)
As an ignition key warning function, when a door is locked or unlocked with entry switch or remote control-
ler button operation, the hazard lamps flash and the Intelligent Key warning buzzer sounds.
Even if the vehicle or Intelligent Key battery runs down, the door can be locked and unlocked and the
engine started with the mechanical key built into the Intelligent Key.
If an Intelligent Key was lost, a new Intelligent Key can be registered. A maximum of 4 Intelligent Keys can
be registered.
It has been made possible to diagnose the system, change the function setting and register an Intelligent
Key with the CONSULT-II.
DOOR LOCK FUNCTION
Operation Description
When the driver door, passenger door, or back door request switch is pressed, Intelligent Key unit sends a
request signal from the transmission antenna corresponding to the pressed door request switch, key-ID
verification is performed using two-way communication with Intelligent Key, and if ID is successfully veri-
fied, a door lock/unlock request signal is sent to BCM (Body Control Module) using CAN communication
to lock/unlock the door lock.
When door is locking, door is unlocked, when door is unlocking, door is locked.
When door is locked/unlocked by door request switch operation, hazard lamps flash and Intelligent Key
warning buzzer sounds.
With the locking operation of door request switch, door lock actuators of all door are locked.
PIIB4645E
INTELLIGENT KEY SYSTEM BL-95
C
D E
F
G H
J
K L
M A
B
BL
Revision: 2005 July 2005 FX
Warning Procedure
Ignition knob OFF position warning
(for outside car: when door opened/
closed)
The ignition switch is in the OFF or LOCK position (knob pressed)
In the above state, when the ACC switch is changed from ON to OFF and 1 second
passes. (However, this warning is not issued if the mechanical key is inserted in the igni-
tion knob, ignition knob is turned except OFF position or ignition or ignition knob is not
pushed.)
Driver door open → closed
Warning for take out of Intelligent
Key to outside the car (when door
open/closed)
When Any of the Following Conditions Are Met
When the ignition knob is pressed in so that it can be rotated (or has been rotated), if any
of the doors has been opened, when all the doors are closed, the Intelligent Key unit
compares the key-ID with that of the Intelligent Key using the inside key antenna, if the
results of the comparison are NG (the Intelligent Key is not found)
When the ignition knob is pressed in so that it can be rotated (or has been rotated), if any
of the doors is open, the Intelligent Key unit compares the key-ID with that of the Intelli-
gent Key every 5 seconds using the inside key antenna (center console), if the results of
the comparison are NG (the Intelligent Key is not found)
NOTE:
However, this warning is not issued if the mechanical key is inserted in the ignition knob.
Warning for take out of Intelligent
Key to outside the car (from win-
dow) When the ignition knob is pressed in so that it can be rotated (or has been rotated), if the
vehicle speed is no greater than 5 km per hour, the Intelligent Key unit compares the key-ID
with that of the Intelligent Key every 30 seconds using the inside key antenna, if the results
of the comparison are NG (the Intelligent Key is not found)
Note: The factory setting for this function is OFF.
Door lock non-operation warning When any of the following conditions are met
Intelligent Key Lock-in Prevention Warning
When the Intelligent Key is inside the car and the ignition knob is not pressed, when an
attempt is made to lock a door lock with a door request switch
NOTE:
This warning is issued even if the Intelligent Key is not in the out side key antenna detec-
tion area corresponding to the door request switch was operated.
Knob Return Forgotten Warning
When the ignition knob is pressed, when an attempt is made to lock a door lock with a
door request switch
NOTE:
This warning is only issued if the Intelligent Key is in the out side key antenna detection
area corresponding to the door request switch was operated.
Door Ajar Alarm
When any of the doors is open, when an attempt is made to lock a door lock with a door
request switch
NOTE:
This warning is only issued if the Intelligent Key is in the out side key antenna detection
area corresponding to the door request switch was operated.
Intelligent Key low battery pre-
warning This warning is issued when it is detected that the battery in the Intelligent Key has been
used up.
Warning and alarm names Operating conditions (when all the conditions below are met)
Warning and alarm names
Buzzer Warning lamp
Inside car Outside car “KEY” “P” shift
Ignition switch return forgotten
warning Buzzer: Continuous — — —
Selector lever return for gotten
warning — — — Illuminate
Ignition key warning
(When mechanical key used) Buzzer: Continuous — — —
INTELLIGENT KEY SYSTEM BL-97
C
D E
F
G H
J
K L
M A
B
BL
Revision: 2005 July 2005 FX
CHANGE SETTINGS FUNCTION
The settings for each function can be changed with the CONSULT-II or Intelligent Key operation.
Changing Settings With the Intelligent Key
Intelligent Key remote controller button and door request switch operations change the engine startup function
settings (startup enabled/disabled) for each Intelligent Key independently.
Settings Change Procedure
1. With the ignition switch is in the LOCK position (ignition knob not pressed), hold down both the LOCK and UNLOCK remote control buttons on the Intelligent Key at the same time for at least 10 seconds (The yard-
stick is that the Intelligent Key LED flashes 20 times.)
2. Within 5 seconds of releasing the Intelligent Key remote controller buttons, press the driver door request switch.
3. The KEY warning lamp in combination meter lights up for 3 seconds (engine starting enabled → starting
disabled: lights up red, engine starting disabled → flashes green). This completes the settings change.
Changing Settings Using CONSULT-II
The settings for the Intelligent Key system functions can be changed using CONSULT-II (WORK SUPPORT).
Refer to BL-120, "
WORK SUPPORT" .
NOTE:
Once a function setting is changed, it will remain effective even if the battery is disconnected.
Changing Settings Using Display Unit
The settings of the Intelligent Key system can be changed, using CONSULT-II, display unit, Intelligent Key and
door request switch in the center of the instrument panel. Refer to AV- 9 4 , "
Vehicle Electronic Systems" .
×: Applicable –: Not applicable
NOTE:
Once a function setting is changed, it will remain effective even if the battery is disconnected.
INTELLIGENT KEY REGISTRATION
Intelligent Key-ID registration is executed using the CONSULT-II. Up to 4 can be registered.
CAUTION:
After a new Intelligent Key-ID is registered, be sure to check the function.
When registering an additional Intelligent Key-ID, take any Intelligent Keys already registered and
Intelligent Keys for any other vehicles out of the vehicle before starting.
CONSULT-II can be used to check and delete Intelligent Key-IDs.
For future information, see the CONSULT-II Operation Manual NATS.
STEERING LOCK UNIT REGISTRATION
Steering Lock Unit ID Registration
CAUTION:
The method for registering a steering lock unit ID depends on the status of the steering lock unit
and Intelligent Key unit (new or old unit).
After registration is completed, press ignition knob with a portable unit in the vehicle so that it can
be rotated, and confirm that it cannot be rotated even when ignition switch is pressed without a
portable unit in the vehicle.
For further information, see the CONSULT-II Operation Manual NATS.
Setting item Description
Intelligent Key Lock Response-Sound The sound pattern of the Intelligent Key operation can be set as desired. (Setting value:
OFF, Beeper or Horn chirp)
Intelligent Key Unlock Response-Beep
Sound The beep sound when unlocking door with the Intelligent Key operation can be turned ON
or OFF.
Intelligent Key Engine Start Function This function can be performed to ON or OFF.
Intelligent Key Lock/Unlock Function The door handle request switch lock/unlock operation with the Intelligent Key can be can-
celed or activated.
Return All Settings to Default The all settings made by VEHICLE ELECTRONICS will return to default.
BR-18
VACUUM LINES
Revision: 2005 July 2005 FX
VACUUM LINESPFP:41920
Removal and InstallationAFS001N8
CAUTION:
Because vacuum hose contains a check valve, it must be installed in the correct direction. Refer to
the stamp or label to confirm correct installation. The brake booster will not operate normally if
hose is installed in the wrong direction.
Insert vacuum hose for at least 24 mm (0.94 in).
Do not use lubricating oil during assembly.
InspectionAFS001N9
VISUAL INSPECTION
Check for improper assembly, damage and deterioration.
1. Clamp 2. Vacuum hose 3. Clamp
4. Vacuum piping 5. Clamp 6. Check valve inclusion position stamp
7. Vacuum hose 8. Clamp 9. Brake booster
SFIA1134E
SBR225B
TROUBLE DIAGNOSIS BRC-37
[VDC/TCS/ABS]
C
D E
G H
I
J
K L
M A
B
BRC
Revision: 2005 July 2005 FX
BASIC INSPECTION 3: ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR
LAMP AND BRAKE WARNING LAMP INSPECTION
1. Make sure ABS warning lamp, VDC OFF indicator lamp (when VDC OFF switch is OFF), and SLIP indica-
tor lamp turn on approximately 2 second, and brake warning lamp turns on when ignition switch is turned
ON. If they do not, check VDC OFF indicator lamp and then VDC OFF switch. Refer to BRC-53, "
VDC
OFF SWITCH" . Check CAN communications. Refer to “CAN Communication Inspection”. If there are no
errors with VDC OFF switch and CAN communication system, check combination meter. Refer to DI-5,
"COMBINATION METERS" .
2. Make sure ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp turn off approximately 2 sec- ond after turn ignition switch ON, and brake warning lamp turns off after engine starts. If lamps do not turn
off, perform self-diagnosis.
3. With engine running, make sure VDC OFF indicator lamp turns on and off when VDC OFF switch is turned ON and OFF. If indicator lamp status does not correspond to switch operation, check the VDC OFF
switch system. Refer to BRC-53, "
VDC OFF SWITCH" .
4. Make sure ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off 2 seconds after engine is started. If ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp have not turned
off 10 seconds after engine has been started, perform self-diagnosis of ABS actuator and electric unit
(control unit).
5. After performing the self-diagnosis, be sure to erase the error memory. Refer to BRC-27, "
SELF-DIAGNO-
SIS" .
CAUTION:
Brake warning lamp turns on when parking brake is operated (switch on) and brake fluid level
switch is activated (leak of brake fluid).
Inspection 1: Wheel Sensor CircuitAFS001ST
DTC C1101-C1108
After using the CONSULT-II SELF-DIAG RESULTS to determine the location of the malfunctioning wheel sen-
sor, check all areas to determine the component to be replaced.
CAUTION:
Do not measure the resistance value and also voltage between sensor terminal with tester etc.,
because sensor is an active sensor.
Do not expand terminal of connector with a tester terminal stick, when it does the inspection with
tester.
INSPECTION PROCEDURE
1. CHECK TIRE
Check air pressure, wear and size.
Are air pressure, wear, and size within the standard values?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire.
2. CHECK SENSOR AND SENSOR ROTOR
Check the condition of the sensor mount (for looseness, etc.).
Check the surface of front sensor rotor rubber for damage.
Check rear sensor rotor for damage.
OK or NG
OK >> GO TO 3.
NG >> Repair sensor mount or replace sensor rotor.