2005 INFINITI FX35 Front lamp

BL-270
BODY REPAIR
Revision: 2005 July2005 FX
lFront pillar butt joint can be determined anywhere within shaded
area as shown in the figure. The best location for the butt joint is
at position A due to the construction of the vehicle. Refer to the
front pillar section.
lDetermine cutting position and record distance from the locating
indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm above inner front pillar cut position.
lPrepare a cutting jig to make outer pillar easier to cut. Also, this
will permit service part to be accurately cut at joint position.
lAn example of cutting operation using a cutting jig is as follows.
1. Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar
2. Align cutting line with notch on jig. Clamp jig to pillar.
3. Cut outer pillar along groove of jig. (At position A)
4. Remove jig and cut remaining portions.
5. Cut inner pillar at position B in same manner.
PIIA0150E
PIIA0151E
PIIA0152E
PIIA0153E

BR-8
BRAKE PEDAL
Revision: 2005 July 2005 FX
REMOVAL
1. Remove front kicking plate (driver side). EI-38, "KICKING PLATE" .
2. Remove dash side finisher (driver side). EI-37, "
DASH SIDE FINISHER" .
3. Remove instrument lower panel (driver side). IP-18, "
INSTRUMENT PASSENGER LOWER PANEL" .
4. Remove steering column assembly. Refer to PS-12, "
Removal and Installation" .
5. Remove stop lamp switch and ASCD cancel switch (or brake switch) from pedal assembly.
6. Remove snap pin and clevis pin from brake booster clevis.
7. Remove mounting nuts and bolts from bracket, and remove pedal assembly from the vehicle.
INSPECTION AFTER REMOVAL

Make sure the rivets in the upper part of brake pedal are not
deformed.

Make sure sub bracket and slide plate are at least 4 mm (0.16
in) apart.

Check brake pedal for bend, damage, and cracks on the welded
parts. Replace the applicable part if a malfunction is detected.

Check clevis pin and resin stopper for damage and deformation.
If a malfunction is detected, replace clevis pin.
INSTALLATION
Note the following, and install in the reverse order of removal.

After installing brake pedal assembly to the vehicle, adjust brake pedal height.
1. Clevis pin 2. Snap pin 3. Brake pedal assembly
4. Stopper rubber 5. Pedal pad 6. ASCD cancel switch (Models with ASCD)
Brake switch (Models with ACC)
7. Stop lamp switch 8. Clip
SFIA0159E
PFIA0223E
SBR997

BR-32
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2005 July 2005 FX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsAFS001NF
Unit: mm (in)
Brake PedalAFS001NG
Brake BoosterAFS001NH
Vacuum type
Check ValveAFS001NI
Front Disc BrakeAFS001NJ
Rear Disc BrakeAFS001NK
Front brake Rotor outer diameter
× thickness 320 × 28 (12.60 × 1.10)
Pad length × width × thickness 111.0 × 73.5 × 9.5 (4.73 × 2.894 × 0.374)
Cylinder bore diameter 63.6 (2.504)
Rear brake Rotor outer diameter
× thickness 308 × 16 (12.13 × 0.63)
Pad length × width × thickness 83.0 × 33.0 × 8.5 (3.268 × 1.299 × 0.335)
Cylinder bore diameter 42.86 (1.6874)
Master cylinder Cylinder bore diameter 25.4 (1.00)
Control valve Valve model Electric brake force distribution
Brake booster Diaphragm diameter Primary 228.5 (9.0)
Secondary 203.0 (8.0)
Recommended brake fluid DOT 3
Brake pedal height (from dash panel top surface) 161.5 − 171.5 mm (6.36 − 6.75 in)
Depressed pedal height [under a force of 490 N (50 kg, 110 lb)
with engine running] More than 80 mm (3.15 in)
Clearance between stopper rubber and the threaded end of stop
lamp switch 0.74
− 1.96 mm (0.0291 − 0.0772 in)
Pedal play 3 − 11 mm (0.12 − 0.43 in)
Input rod installation standard dimension 126.5 mm (4.98 in)
Vacuum leakage
[at a vacuum of –66.7 kPa (–500 mmHg, –19.69 inHg)] Within a vacuum of 1.3 kPa (10 mmHg, 0.39 inHg) for 15 seconds
Brake pad Standard thickness (new) 9.5 mm (0.374 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotor Standard thickness (new) 28.0 mm (1.102 in)
Repair limit thickness 26.0 mm (1.024 in)
Maximum uneven wear (measured at 8 positions) 0.015mm (0.0006 in)
Runout limit (with the disc rotor attached to the vehicle) 0.04 mm (0.0016 in)
Brake pad Standard thickness (new) 8.5 mm (0.335 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotor Standard thickness (new) 16.0 mm (0.630 in)
Repair limit thickness 14.0 mm (0.551 in)
Maximum uneven wear (measured at 8 positions) 0.015 mm (0.0006 in)
Runout limit (with the disc rotor attached to the vehi-
cle) 0.05 mm (0.0020 in)

PRECAUTIONS BRC-3
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
[VDC/TCS/ABS]PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AFS00289
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Brake SystemAFS001S3

Recommended fluid is brake fluid “DOT 3”.

Do not reuse drained brake fluid.

Be careful not to splash brake fluid on painted areas such as body. If brake fluid is splashed, wipe it off
and flush area with water immediately.

Do not use mineral oils such as gasoline or kerosene to clean. They will ruin rubber parts and cause
improper operation.

Using a flare nut crowfoot and torque wrench, securely tighten
brake tube flare nuts.

Brake system is an important safety part. If a brake fluid leak is
detected, always disassemble the affected part. If a malfunction
is detected, replace part with a new one.

Before working, turn ignition switch OFF and disconnect electri-
cal connectors of ABS actuator and electric unit (control unit) or
battery negative terminal.

When installing brake piping, be sure to check torque.
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
Precautions for Brake ControlAFS001S4

During VDC/TCS/ABS operation, brake pedal lightly vibrates and a mechanical noise may be heard. This
is normal.

Just after starting vehicle after turning ignition switch ON, brake pedal may vibrate or motor operating
noise may be heard from engine room. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnostic servicing. Besides electrical system inspection, check booster operation, brake fluid level, and
fluid leaks.

If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.
SBR686C

SYSTEM DESCRIPTION BRC-9
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX

When starting engine, or just after starting vehicle, brake pedal may vibrate or motor operating noises
may be heard from engine compartment. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
EBD FunctionAFS001SF

Electronic brake distributor is a function that detects subtle slippages between front and rear wheels dur-
ing braking, and it improves handling stability by electronically controlling the brake fluid pressure which
results in reduced rear wheel slippage.

In case of electrical system malfunction, the fail-safe function is activated, EBD and ABS becomes inoper-
ative, and ABS warning lamp and brake warning lamp are turned on.

Electrical system diagnosis by CONSULT-II is available.

During EBD operation, brake pedal lightly vibrates and a mechanical noise may be heard. This is normal.

When starting engine, or just after starting vehicle, brake pedal may vibrate or motor operating noises
may be heard from engine compartment. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without EBD when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
Fail-Safe FunctionAFS001SG
VDC / TCS SYSTEM
In case of malfunction in the VDC/TCS system, VDC OFF indicator lamp and SLIP indicator lamp are turned
on, and the condition of vehicle is the same as the condition of vehicles without VDC/TCS system. In case of
malfunction in the VDC/TCS system, the ABS control continues to operate normally without VDC/TCS control.
CAUTION:
If the fail-safe function is activated, then perform the self-diagnosis for VDC/TCS/ABS control system.
ABS, EBD SYSTEM
In case of electrical malfunctions with the ABS, ABS warning lamp, VDC OFF indicator lamp and SLIP indica-
tor lamp will turn on. In case of electrical malfunctions with the EBD, brake warning lamp, ABS warning lamp,
VDC OFF indicator lamp and SLIP indicator lamp will turn on. Simultaneously, the VDC/TCS/ABS become one
of the following conditions of the fail-safe function.
1. For malfunction of ABS, only the EBD is activated and the condition of vehicle is the same condition of vehicles without TCS/ABS system.
2. For malfunction of EBD, EBD and ABS become inoperative, and the condition of vehicle is the same as the condition of vehicles without TCS/ABS, EBD system.
NOTE:
In condition 1 described above, an ABS self-diagnosis sound may be heard. That is a normal condition
because a self-diagnosis for “Ignition switch ON” and “The first starting” are being performed.

BRC-28
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Display Item List
Self-diagnostic item Malfunction detecting condition Check system
FR LH SENSOR- 1
[C1104] Circuit of front LH wheel sensor is open, shorted or sensor power
voltage is unusual.
BRC-37, "
Inspection 1:
Wheel Sensor Circuit"
(Note 1)
RR RH SENSOR- 1
[C1101] Circuit of rear RH wheel sensor is open, shorted or sensor power
voltage is unusual.
FR RH SENSOR- 1
[C1103] Circuit of front RH wheel sensor is open, shorted or sensor power
voltage is unusual.
RR LH SENSOR- 1
[C1102] Circuit of rear LH wheel sensor is open, shorted or sensor power
voltage is unusual.
FR LH SENSOR- 2
[C1108] ABS actuator and electric unit (control unit) can not identify sen-
sor pulses, because of large gap between wheel sensor and sen-
sor rotor.
RR RH SENSOR- 2
[C1105] ABS actuator and electric unit (control unit) can not identify sen-
sor pulses, because of large gap between wheel sensor and sen-
sor rotor.
FR RH SENSOR- 2
[C1107] ABS actuator and electric unit (control unit) can not identify sen-
sor pulses, because of large gap between wheel sensor and sen-
sor rotor.
RR LH SENSOR- 2
[C1106] ABS actuator and electric unit (control unit) can not identify sen-
sor pulses, because of large gap between wheel sensor and sen-
sor rotor.
STOP LAMP SW
[C1116] Stop lamp switch circuit is open or shorted. BRC-50, "
Inspection 10:
Stop Lamp Switch Cir-
cuit"
PRESS SEN CIRCUIT
[C1142] Pressure sensor signal line is open or shorted, or sensor power
voltage is unusual, or pressure sensor is malfunctioning. BRC-40, "Inspection 4:
Pressure Sensor Circuit"
ST ANG SEN CIRCUIT
[C1143] Neutral position of steering angle sensor is dislocated, or steer-
ing angle sensor is malfunctioning. BRC-42, "Inspection 5:
Steering Angle Sensor
Circuit"
YAW RATE SENSOR
[C1145] Yaw rate sensor has generated an error, or yaw rate sensor sig-
nal line is open or shorted. BRC-44, "
Inspection 6:
Yaw Rate/Side G Sensor
(2WD Model), Yaw Rate/
Side/Decel G sensor
(AWD Models) Circuit"

TROUBLE DIAGNOSIS BRC-31
[VDC/TCS/ABS]
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Revision: 2005 July 2005 FX
CAUTION:
When “START (NISSAN BASED VHCL)” is touched immediately after starting engine or turning on
ignition switch, “ABS” might not be displayed in the system selection screen. In this case, repeat
the operation from step 1.
4. Return to the Monitor Item Selection screen, and touch “ECU INPUT SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU”. Refer to the following information.
5. When “START” is touched, the data monitor screen is displayed.
Display Item List
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
GEAR ××× Gear position judged by PNP
switch signal is displayed.
FR RH SENSOR
(km/h, MPH) ××× Wheel speed calculated by front
RH wheel sensor signal is dis-
played.
FR LH SENSOR
(km/h, MPH) ××× Wheel speed calculated by front
LH wheel sensor signal is dis-
played.
RR RH SENSOR
(km/h, MPH) ××× Wheel speed calculated by rear
RH wheel sensor signal is dis-
played.
RR LH SENSOR
(km/h, MPH) ××× Wheel speed calculated by rear
LH wheel sensor signal is dis-
played.
BATTERY VOLT
(V) ××× Voltage supplied to ABS actuator
and electric unit (control unit) is
displayed.
SLCT LVR POSI ××× Shift position judged by PNP
switch signal.
ACCEL POS SIG
(%) ×
–– Throttle valve open/close status
judged by CAN communication
signal is displayed.
ENGINE SPEED
(rpm) ××× Engine speed judged by CAN
communication signal is displayed.
STR ANGLE SIG
(deg) ×
–– Steering angle detected by steer-
ing angle sensor is displayed.
YAW RATE SEN
(d/s) ××
– Yaw rate detected by yaw rate
sensor is displayed.
DECEL G-SEN (AWD model)
(G) ××× Longitudinal acceleration detected
by decel G-sensor is displayed.
SIDE G-SENSOR
(m/s
2 ) ×
–– Lateral acceleration detected by
side G-sensor is displayed.
PRESS SENSOR
(bar) ×
–– Brake fluid pressure detected by
pressure sensor is displayed.
STOP LAMP SW
(ON/OFF) ××× Stop lamp switch (ON/OFF) status
is displayed.
OFF SW
(ON/OFF)
×× × VDC OFF switch (ON/OFF) sta-
tus is displayed.
ABS WARN LAMP
(ON/OFF) –
×× ABS warning lamp (ON/OFF) sta-
tus is displayed.
SLIP LAMP
(ON/OFF) –
×× SLIP indicator lamp (ON/OFF) sta-
tus is displayed.
FR LH IN SOL
(ON/OFF) –
×× Front LH IN ABS solenoid (ON/
OFF) status is displayed.

BRC-32
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
FR LH OUT SOL
(ON/OFF) –
×× Front LH OUT ABS solenoid (ON/
OFF) status is displayed.
RR RH IN SOL
(ON/OFF) –
×× Rear RH IN ABS solenoid (ON/
OFF) status is displayed.
RR RH OUT SOL
(ON/OFF) –
×× Rear RH OUT ABS solenoid (ON/
OFF) status is displayed.
FR RH IN SOL
(ON/OFF) –
×× Front RH IN ABS solenoid (ON/
OFF) status is displayed.
FR RH OUT SOL
(ON/OFF) –
×× Front RH OUT ABS solenoid (ON/
OFF) status is displayed.
RR LH IN SOL
(ON/OFF) –
×× Rear LH IN ABS solenoid (ON/
OFF) status is displayed.
RR LH OUT SOL
(ON/OFF) –
×× Rear LH OUT ABS solenoid (ON/
OFF) status is displayed.
OFF LAMP
(ON/OFF) –
×× OFF Lamp (ON/OFF) status is dis-
played.
MOTOR RELAY
(ON/OFF) –
×× ABS motor relay signal (ON/OFF)
status is displayed.
ACTUATOR RLY
(ON/OFF) –
×× ABS actuator relay signal (ON/
OFF) status is displayed.
CV1
(ON/OFF) ––
× Primary side switch-over solenoid
valve 1 (cut valve 1) (ON/OFF)
status is displayed.
CV2
(ON/OFF) ––
× Secondary side switch-over sole-
noid valve 2 (cut-valve 2) (ON/
OFF) status is displayed.
SV1
(ON/OFF) ––
× Primary side switch-over solenoid
valve 1 (suction valve 1) (ON/OFF)
status is displayed.
SV2
(ON/OFF) ––
× Secondary side switch-over sole-
noid valve 2 (suction valve 2) (ON/
OFF) status is displayed.
VDC FAIL SIG
(ON/OFF) ––
× VDC fail signal (ON/OFF) status is
displayed.
TCS FAIL SIG
(ON/OFF) ––
× TCS fail signal (ON/OFF) status is
displayed.
ABS FAIL SIG
(ON/OFF) ––
× ABS fail signal (ON/OFF) status is
displayed.
EBD FAIL SIG
(ON/OFF) ––
× EBD fail signal (ON/OFF) status is
displayed.
FLUID LEV SW
(ON/OFF) ×
–– Brake fluid level switch (ON/OFF)
status is displayed.
EBD SIGNAL
(ON/OFF) ––
× EBD operation (ON/OFF) status is
displayed.
ABS SIGNAL
(ON/OFF) ––
× ABS operation (ON/OFF) status is
displayed.
TCS SIGNAL
(ON/OFF) ––
× TCS operation (ON/OFF) status is
displayed.
VDC SIGNAL
(ON/OFF) ––
× VDC operation (ON/OFF) status is
displayed.
EBD WARN LAMP
(ON/OFF) ––
× Brake warning lamp (ON/OFF)
status is displayed. (Note)
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU