SC-34
CHARGING SYSTEM
Revision: 2005 July 2005 FX
Alternator Pulley Inspection
Perform the following.
Make sure that alternator pulley does not rattle.
Make sure that alternator pulley nut is tight.
Installation
Installation is the reverse order of removal.
Install alternator, and check tension of belt. Refer to EM-173, "Checking Drive Belts" .
CAUTION:
Be sure to tighten “B” terminal nut carefully.
VQ35DE ENGINE MODELS
Removal
1. Disconnect the battery cable from the negative terminal.
2. Remove engine front undercover, using power tools.
3. Remove alternator and power steering oil pump belt. Refer to EM-16, "
Removal and Installation" .
4. Disconnect alternator connector.
5. Remove “B” terminal nut.
6. Remove harness clip and water hose bracket from alternator. Alternator pulley nut:
: 73.5 N·m (7.5 kg-m, 54 ft-lb)
1. B terminal nut 2. B terminal harness 3. Alternator connector
4. Alternator mounting bolt 5. Alternator stay mounting bolt 6. Alternator stay
7. Alternator
: N·m (kg-m, ft-lb) : Engine front
PKIB8815E
PKIA2358E
SE-1
SEAT
I BODY
CONTENTS
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SEAT
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Service Notice ..................................................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSIS . ..... 5
Work Flow ........................................................... ..... 5
CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
AUTOMATIC DRIVE POSITIONER ....................... ....11
System Description ............................................. .... 11
MANUAL OPERATION .................................... .... 11
AUTOMATIC OPERATION .............................. .... 11
MEMORY STORING AND KEY FOB INTER-
LOCK STORING .............................................. ... 12
MEMORY SWITCH OPERATION .................... ... 13
ENTRY OPERATION ....................................... ... 13
EXITING OPERATION ..................................... ... 13
KEY FOB INTERLOCK OPERATION .............. ... 14
FAIL- SAFE MODE .......................................... ... 14
CANCEL OF FAIL-SAFE MODE ...................... ... 14
Component Parts and Harness Connector Location ... 15
CAN Communication System Description ........... ... 16 CAN Communication Unit ....................................
... 16
Schematic ............................................................ ... 17
Wiring Diagram —AUT/DP— .............................. ... 19
Terminals and Reference Values for BCM ........... ... 30
Terminals and Reference Values for Automatic
Drive Positioner Control Unit ............................... ... 30
Terminals and Reference Values for Driver Seat
Control Unit .......................................................... ... 32
Work Flow ............................................................ ... 35
Preliminary Check ............................................... ... 35
SETTING CHANGE FUNCTION ...................... ... 35
CHECK POWER SUPPLY AND GROUND ...... ... 36
CONSULT-II Function (AUTO DRIVE POS.) ....... ... 38
CONSULT-II INSPECTION PROCEDURE ....... ... 38
SELF-DIAGNOSIS RESULTS .......................... ... 39
DATA MONITOR .............................................. ... 40
ACTIVE TEST .................................................. ... 41
Check CAN Communication System Inspection . ... 42
Symptom Chart .................................................... ... 42
Sliding Motor Circuit Check ................................. ... 43
Reclining Motor Circuit Check ............................. ... 45
Front Lifting Motor Circuit Check ......................... ... 46
Rear Lifting Motor Circuit Check .......................... ... 48
Telescopic Motor Circuit Check ........................... ... 49
Tilt Motor Circuit Check ....................................... ... 50
Driver Side Mirror Motor Circuit Check ................ ... 52
Passenger Side Mirror Motor Circuit Check ........ ... 53
Sliding Sensor Circuit Check ............................... ... 55
Reclining Sensor Circuit Check ........................... ... 56
Front Lifting Sensor Circuit Check ....................... ... 57
Rear Lifting Sensor Circuit Check ....................... ... 58
Telescopic Sensor Circuit Check ......................... ... 59
Tilt Sensor Circuit Check ..................................... ... 60
Driver Side Mirror Sensor Circuit Check .............. ... 61
Passenger Side Mirror Sensor Circuit Check ...... ... 63
Steering and Door Mirror Sensor Power and Ground
Circuit Check ....................................................... ... 65
Front Door Switch (Driver Side) Circuit Check .... ... 66
Sliding Switch Circuit Check ................................ ... 68
Reclining Switch Check ....................................... ... 69
AUTOMATIC DRIVE POSITIONER SE-11
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AUTOMATIC DRIVE POSITIONERPFP:28491
System Description AIS002XB
The system automatically moves the driver seat to facilitate entry/exit to/from the vehicle. The automatic
drive positioner control unit can also store the optimum driving positions (driver seat, pedal position and
door mirror position) for 2 people. If the driver is changes, one-touch operation allows changing to the
other driving position.
The settings (ON/OFF) of the automatic sliding seat (Entry/Exiting operation) at entry/exit can be changed
as desired, using the display unit in the center of the instrument panel. The set content is transmitted by
CAN communication, from display unit (without NAVI) or display control unit (with NAVI) to driver seat con-
trol unit.
Using CONSULT-II, the seat slide amount at entry/exit setting can be changed.
MANUAL OPERATION
The driving position [seat position, steering wheel position (tilt, telescopic) and door mirror position] can be
adjusted with the power seat switch or ADP steering switch or door mirror remote control switch.
NOTE:
The seat can be manually operated with the ignition switch OFF.
The door mirrors can be manually operated with the ignition switch turned ACC or ON.
A U T O M AT I C O P E R AT I O N
NOTE:
Disconnecting the battery erases the stored memory.
After connecting the battery, insert the key into the ignition cylinder and turn the driver door switch ON (open) →OFF (close) →ON
(open), the Entry/ Exiting operation becomes possible.
After exiting operation is carried out, return operation can be operated.
NOTE:
During automatic operation, if the ignition switch is turned ON →START, the automatic operation is suspended. When the ignition switch
returns to ON, it resumes. Function Description
Memory switch operation The seat, steering and door mirror move to the stored driving position by pushing
memory switch (1 or 2).
Entry/Exiting function Exiting operation At exit, the seat moves backward and steering wheel moves forward/upward.
Entry operation
At entry, the seat and steering wheel returns from the exiting position to the previous
driving position.
Key fob interlock operation Perform memory operation, exiting operation and entry operation by pressing key fob
unlock button.
Auto operation temporary stop
conditions. When ignition switch turned to START during memory switch operation and return opera-
tion, memory switch operation and entry operation is stopped.
Auto operation stop conditions.
When the vehicle speed becomes 7 km/h (4 MPH) or higher.
When the setting switch, memory switch 1, or 2 are pressed.
When A/T selector lever is in any position other than P.
When the door mirror remote control switch is operated (when ignition switch turned to
ON or ACC).
When power seat switch turned ON.
When ADP steering switch turned ON (telescopic operation or tilt operation).
When door mirror operates (only memory switch operation).
When driver seat sliding Entry/Exiting setting is OFF (only entry/exiting operation).
When steering wheel tilt and telescopic Entry/Exiting setting is OFF (only entry/exiting
operation).
When the tilt and telescopic sensor malfunction is detected.
AUTOMATIC DRIVE POSITIONER SE-13
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MEMORY SWITCH OPERATION
Selecting the memory
NOTE:
The driver's seat position and steering adjustment functions (see the following table) operate simultaneously in
the order of priority.
*: In conjunction with sliding the seat, the door mirrors are positioned.
ENTRY OPERATION
When the seat are on the exiting positions, the following operation moves the seat to the previous position
before the exiting operation.
EXITING OPERATION
At exit, the seat are automatically moved to the exiting position.
Priority Function Priority Function
1 Seat sliding, door mirror LH/RH* 4 Seat reclining
2 Steering wheel telescoping 5 Seat lifter-FR
3 Steering wheel tilt 6 Seat lifter-RR
PIIA6137E
PIIA6135E
PIIA6136E
SE-14
AUTOMATIC DRIVE POSITIONER
Revision: 2005 July 2005 FX
KEY FOB INTERLOCK OPERATION
Perform memory operation, exiting operation and entry operation by pressing key fob unlock button.
NOTE:
If steering wheel operation is cancelled, the system performs seat and mirror operation only.
If Entry/Exiting operation is cancelled, the system performs steering wheel operation and mirror operation
only.
If ignition switch turns ON in the middle of memory operation, the system does not perform exiting opera-
tion after memory operation.
If ignition switch turns ON in the middle of exiting operation, entry operation starts at that time.
FAIL - SAFE MO DE
When any manual and automatic operations are not performed, if any motor operations of seats or tilt of steer-
ing are detected for approx. 0.1 sec or more, status is judged “Output malfunction”. Motor operation will be
suspended automatically, and all automatic operations will be ineffective (in this case, the motor will not oper-
ate manually).
CANCEL OF FAIL-SAFE MODE
The mode is cancelled when the selector lever is shifted to P position from any other position.
PIIA6949E
OPERATED PORTION Seat sliding
Seat reclining
Seat lifting (Front)
Seat lifting (Rear)
steering tilt
steering telescopic
AUTOMATIC DRIVE POSITIONER SE-35
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Work Flow AIS002XJ
1. Check the symptom and customer's requests.
2. Understand the system description. Refer to SE-11, "
System Description" .
3. Perform the preliminary check, refer to SE-35, "
Preliminary Check" .
4. Perform the CAN communication inspection using CONSULT-II, refer to SE-38, "
CONSULT-II Function
(AUTO DRIVE POS.)" .
5. Perform the self-diagnosis. Refer to SE-42, "
Check CAN Communication System Inspection" .
6. Repair or replace depending on the self-diagnostic results.
7. Based on the trouble diagnosis chart, repair or replace the cause of the malfunction. Refer to SE-42,
"Symptom Chart" .
8. Does the automatic drive positioner system operate normally? If it is normal, GO TO 8.
If it is not normal, GO TO 3.
9. INSPECTION END
Preliminary CheckAIS002XK
SETTING CHANGE FUNCTION
The settings of the automatic driving positioner system can be changed, using CONSULT-II and the display
unit in the center of the instrument panel.
× : Applicable –: Not applicable
It is possible to set sliding driver seat for entry/exit of vehicle by pressing set switch.
NOTE:
After the setting is registered, the new setting is effective, even if the battery is disconnected.
Setting item Content CONSULT–II
(WORK SUPPORT) Display unitFactory
setting
Change seat sliding volume
setting The distance at retain operation
can be selected from the following
3 modes. 40 mm
— ×
80 mm —
150 mm —
Change the Entry/Exit seat
slide function setting The seat sliding turnout and return
at entry/exit can be selected: ON
(operated) – OFF (not operated) ON ON: Indicator lamp ON
×
OFF OFF: Indicator lamp OFF —
Change the Entry/Exit tilt
steering wheel function setting Lift up and backward steering
wheel at entry and exit can be
selected: ON (operated) - OFF (not
operated) ON ON: Indicator lamp ON
×
OFF OFF: Indicator lamp OFF —
Reset custom settings All settings to default. — Default: Setting button
OFF —
Content Setting change operation Indicator LED
The seat sliding turnout and
steering wheel up/backward at
entry/exit can be operated. Press the set switch for more than 10 seconds Blinking twice
The seat sliding turnout and
steering wheel up/backward at
entry/exit can be not operated. Blinking ones
SE-42
AUTOMATIC DRIVE POSITIONER
Revision: 2005 July 2005 FX
Check CAN Communication System InspectionAIS002XL
1. CHECK SELF-DIAGNOSTIC RESULT
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Connect CONSULT-II, and turn ignition switch ON.
2. Touch “AUTO DRIVE POS.” on “SELECT SYSTEM” screen.
3. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
4. Check display content in self-diagnostic results.
Displayed U1000?
Yes >> GO TO LAN-5, "Precautions When Using CONSULT-II" .
No >> Inspection END.
Symptom ChartAIS002XM
Symptom Diagnoses / service procedure Reference
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Only setting change function cannot be set with display. Interacted display system (with out NAVI)
AV- 5 7
Navigation system (with NAVI)AV- 8 7
A part of seat system does not operate (both automati-
cally and manually). 1. Sliding motor circuit check
SE-43
2. Reclining motor circuit check SE-45
3. Front lifter motor circuit checkSE-46
4. Rear lifter motor circuit checkSE-48
5. If the above systems are normal, replace the driver
seat control unit. SE-15
A part of steering tilt, telescopic and door mirror does not
operate (both automatically and manually). 1.Tilt motor circuit check
SE-50
2. Telescopic motor circuit checkSE-49
3. Mirror motor LH circuit check SE-52
4. Mirror motor RH circuit check SE-53
5. If the above systems are normal, replace the automatic
drive positioner control unit. SE-15
A part of seat system does not operate (only automatic
operation). 1. Sliding sensor circuit check
SE-55
2. Reclining sensor circuit checkSE-56
3. Front lifting sensor circuit checkSE-57
4. Rear lifting sensor circuit checkSE-58
5. If the above systems are normal, replace the driver
seat control unit. SE-15
A part of door mirror system dose not operate (only auto-
matic operation). 1. Mirror sensor LH circuit check
SE-612. Mirror sensor RH circuit checkSE-63
3. If all the above systems are normal, replace the auto-
matic drive positioner control unit. SE-15
All the automatic operations do not operate. 1. Detention switch (P range switch) circuit check
SE-82
2. Key switch and key lock solenoid circuit check (with
intelligent key) SE-83
3. Key switch circuit inspection (without intelligent key)
SE-85
4. UART communication line circuit checkSE-89
5. Tilt sensor circuit checkSE-60
6. Telescopic sensor circuit checkSE-74
7. If all the above systems are normal, replace the auto-
matic drive positioner control unit. SE-15
AUTOMATIC DRIVE POSITIONER SE-43
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Sliding Motor Circuit CheckAIS002XN
1. CHECK SEAT SLIDING MECHANISM
Check the following.
Operation malfunction caused by sliding rail deformation or pinched harness or other foreign materials
Operation malfunction caused by foreign materials adhered to the sliding motor or sliding rail connector
rod
Operation malfunction and interference with other parts by poor installation
OK or NG
OK >> GO TO 2.
NG >> Repair the malfunctioning part and check again.
A part of seat system does not operate (only manual
operation). 1. Sliding switch circuit check
SE-68
2. Reclining switch circuit checkSE-69
3. Front lifting switch circuit checkSE-71
4. Rear lifting switch circuit checkSE-72
5. If the above systems are normal, replace the driver
seat control unit. SE-15
A part of steering tilt, telescopic and door mirror does not
operate (only manual operation). 1. Door mirror remote control (change over switch) circuit
check SE-78
2. Door mirror remote control (mirror switch) switching cir-
cuit check SE-80
3. Tilt switch check
SE-76
4. Telescopic switch checkSE-74
5. If the above systems are normal, replace the automatic
drive positioner control unit. SE-15
Only memory switch operation dose not operate. 1. Seat memory switch circuit check
SE-862. If the above systems are normal, replace the driver
seat control unit. SE-15
Seat memory indicator lamps 1 and 2 do not illuminate. 1. Seat memory indicator lamp circuit check
SE-882. If all the above systems are normal, replace the driver
seat control unit. SE-15
The Entry/Exiting does not operated when door is opened
and closed.
(The Entry/Exiting operates with key switch) 1. Front door switch (driver side) circuit check
SE-66
2. If all the above systems are normal, replace the BCMBCS-16
Only door mirror system dose not operated (only auto-
matic operation). Steering and door mirror sensor power supply and ground
circuit check SE-65
Only seat sliding and seat reclining operation does not
operation Sliding switch and reclining switch ground circuit check
SE-73
Only sear lifting (front and rear) operation does not opera-
tion Front lifting switch and rear lifting switch ground circuit
check SE-74
Only lumber support does not operate Lumber support circuit check
SE-90
Symptom Diagnoses / service procedure Reference
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