2005 INFINITI FX35 boot

FAX-24
[AWD]
FRONT DRIVE SHAFT
Revision: 2005 July 2005 FX
ii. Pull and tighten the pawls of tool hanger by using a pair of long-
nose pliers.
iii. Insert band's tip into end of tool pawl.
iv. Check if displacement occurs when rotating boot with housing and shaft fixed. Assemble them again with a new boot band if
displacement occurs.
10. After installing housing and shaft, rotate boot to check whether or not the actual position is correct. If boot position is not correct,
secure boot with new boot bands again.
11. Install circular clip. NOTE:
Discard old circular clip; replace with new one.
Wheel Side
1. Insert the amount grease (Nissan genuine grease or equivalent)
into joint sub-assembly serration hole until grease begins to
ooze from ball groove and serration hole. After inserting grease,
use a shop cloth to wipe off old grease that has oozed out.
2. Wind serrated part of shaft with tape. Install boot band and boot to shaft. Be careful not to damage boot.
NOTE:
Discard old boot band and boot; replace with new ones.
3. Remove protective tape wound around serrated part of shaft.
SDIA3054J
SDIA3055J
SDIA1127E
SFA800

FRONT DRIVE SHAFT FAX-25
[AWD]
C E F
G H
I
J
K L
M A
B
FA X
Revision: 2005 July 2005 FX
4. Attach circular clip to shaft. At this time, circular clip must fit
securely into shaft groove. Attach nut to joint sub-assembly.
Use a wooden hammer to press-fit.
NOTE:
Discard old circular clip; replace with new one.
5. Insert the specified amount of grease (Nissan genuine grease or equivalent) listed below into boot from large end of boot.
6. Install boot securely into grooves (indicated by * marks) shown in the figure.
CAUTION:
If there is grease on boot mounting surfaces (indicated by*
marks) of shaft and housing of joint sub-assembly, boot
may come off. Remove all grease from surfaces.
7. Make sure boot installation length “L” is the length indicated below. Insert a flat-bladed screwdriver or similar tool into smaller
side of boot. Bleed air from boot to prevent boot deformation.
CAUTION:

Boot may brake if boot installation length is less than standard value.

Be careful that screwdriver tip does not contact inside surface of boot.
8. Install new larger and smaller boot bands securely with a suit- able tool.
NOTE:

Discard old boot band; replace with new ones.

Secure boot band so that dimension “M” shown bellow right
satisfies the following:
9. After installing joint sub-assembly and shaft, rotate boot to check whether or not the actual position is correct. If boot position is
not correct, secure boot with new boot bands again. Grease amount : 95
− 11 5 g ( 3 . 3 5 − 4.06 oz)
RAC0049D
Boot installation length “L” : 136 mm (5.35 in) SDIA1736E
RAC1133D
Large diameter side : 3.0 mm (0.118 in)
Small diameter side : 2.0 mm (0.079 in)
DSF0047D

FAX-26
[AWD]
SERVICE DATA
Revision: 2005 July 2005 FX
SERVICE DATAPFP:00030
Wheel BearingADS000OR
Drive ShaftADS000OS
Tightening TorqueADS000OT
Axial end play 0.05 mm (0.002 in) or less
Joint type (Wheel side) (Transaxle side)
Grease quantity 95 − 115 g (3.35 − 4.06 oz) 95
− 105 g (3.35 − 3.70 oz) (LH side)
11 3 − 123 g (3.99 − 4.34 oz) (RH side)
Boots installed length 136 mm (5.35 in) 95
− 97 mm (3.74 − 3.82 in) (LH side)
157.8 − 159.8 mm (6.21 − 6.29 in) (RH side)
Drive shaft - Side flange 44.5 N·m (4.5 kg-m, 33 lb)
Hub lock nut 275 N·m (28 kg-m, 203 lb)

FSU-6
FRONT SUSPENSION ASSEMBLY
Revision: 2005 July 2005 FX
FRONT SUSPENSION ASSEMBLYPFP:54010
On-Vehicle Inspection and ServiceAES000N3
Make sure the mounting conditions (looseness, back lash) of each component and component statues (wear,
damage) are normal.
INSPECTION OF TRANSVERSE LINK BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Measure axial end play by installing and moving up/down between transverse link and steering knuckle with an iron pry bar or something similar.
CAUTION:
Be careful not to damage ball joint boot.
STRUT INSPECTION
Check strut for oil leakage, damage and replace if necessary. Refer to FSU-11, "COIL SPRING AND STRUT" .
Wheel Alignment InspectionAES000N4
DESCRIPTION
Measure wheel alignment under unladen conditions.
NOTE:
Unladen conditions mean that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and mats
are designated positions.
PRELIMINARY CHECK
1. Check tires for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial end play.
4. Check transverse link ball joint axial end play.
5. Check strut operation.
6. Check each mounting part of axle and suspension for looseness and deformation.
7. Check each link, rod and member for cracks, deformation and other damage.
8. Check vehicle posture.
INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES

Camber, caster, kingpin inclination angles cannot be adjusted.

Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so vehicle will remain horizontal.
Using a CCK Gauge
Install CCK gauge attachment (SST: KV991040S0) as following procedure in wheel, then measure wheel
alignment.
1. Remove wheel nuts (3), and install a guide bolt to hub bolt.
2. Screw adapter into plate body until it contacts body tightly.
3. Screw center plate into plate.
4. Insert plate on guide bolt. Put spring in, and then evenly screw both guide bolt nut. When fastening guide bolt nut, do not com-
pletely compress spring. Axial end play : 0 mm (0 in)
SEIA0240E

FRONT SUSPENSION ASSEMBLY FSU-9
C
D
F
G H
I
J
K L
M A
B
FSU
Revision: 2005 July 2005 FX
Removal and InstallationAES000N6
REMOVAL
1. Set an engine slinger to engine, then suspend engine.
2. Remove tire from vehicle with power tool.
3. Remove brake caliper with power tool. Hang it in a place where it will not interfere with work. Refer to BR-
20, "FRONT DISC BRAKE" .
4. Remove brake hose lock plate. Then remove brake hose from strut assembly.
5. Remove disc rotor.
6. Remove wheel sensor harness from strut assembly. CAUTION:
Do not pull on wheel sensor harness.
7. Remove undercover with power tool.
8. Remove front cross bar.
9. Remove steering hydraulic piping bracket from front suspension member. Refer to PS-41, "
HYDRAULIC LINE" .
10. Remove cotter pin at steering outer socket, then loosen mount- ing nut.
11. Use a ball joint remover (SST) to remove steering outer socket from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
12. Remove mounting bolts of steering gear with power tool, then hang steering gear on vehicle. Refer to PS-19, "
POWER
STEERING GEAR AND LINKAGE" .
13. Remove front final drive side of drive shaft with power tool. (For AWD models) Refer to FAX-12, "
Removal and Installation (Left
Side)" , FA X - 1 3 , "Removal and Installation (Right Side)" .
14. Set jack under front suspension member.
15. Remove fixing bolts and nuts between strut assembly and steering knuckle with power tool.
1. Strut upper plate 2. Strut spacer 3. Mounting insulator
4. Mounting insulator bracket 5. Mounting bearing 6. Spring upper seat
7. Spring upper rubber seat 8. Coil spring 9. Spring lower rubber seat
10. Bound bumper 11. Strut 12. Steering knuckle
13. Front suspension member 14. Transverse link 15. Stabilizer bar
16. Stabilizer bushing 17. Stabilizer clamp 18. Stabilizer connecting rod
19. Front cross bar 20. Cotter pin
SEIA0328E
SEIA0329E
SDIA1434E

FSU-14
TRANSVERSE LINK
Revision: 2005 July 2005 FX
TRANSVERSE LINKPFP:54500
Removal and InstallationAES000N9
REMOVAL
1. Remove tire from vehicle with power tool.
2. Remove undercover with power tool.
3. Remove front cross bar.
4. Remove cotter pin at transverse link, then loosen mounting nut.
5. Use a ball joint remover (SST) to remove transverse link from steering knuckle. Be careful not to damage ball joint boot.
CAUTION:
Tighten temporarily mounting nut to prevent damage to
threads and to prevent ball joint remover (SST) from com-
ing off.
6. Remove mounting bolts which are at the back of transverse link (mounting part with body) with power tool, separate transverse
link.
7. Remove mounting bolts which are at the front of transverse link (mounting part with front suspension member) with power tool,
separate transverse link.
8. Remove transverse link from vehicle.
INSPECTION AFTER REMOVAL
Visual Inspection

Check transverse link and bushing for deformation, cracks, or damage. If any non-standard condition is
found, replace it.

Check boot of ball joint for cracks, or other damage, and also for grease leakage. If any non-standard con-
dition is found, replace it.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
SDIA1435E
SEIA0331E

GI-10
HOW TO USE THIS MANUAL
Revision: 2005 July 2005 FX
ComponentsAAS000GW

THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques,
lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information neces-
sary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriate PARTS CATALOG .
Components shown in an illustration may be identified by a circled number. When this style of illustration
is used, the text description of the components will follow the illustration.
SYMBOLS
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover 1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease 2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E

PERIODIC MAINTENANCE MA-9
C
D E
F
G H
I
J
K
M A
B
MA
Revision: 2005 July 2005 FX
NOTE:
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts i f found
damaged or if the auto belt tensioner reading (only for VK45DE engine) reaches the maximum limit.
(2) If operating mainly in dusty conditions, more frequent maintenance may be required.
(3) Maintenance-free item. For service procedures, refer to FL section.
(4) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(5) If valve noise increases, inspect valve clearance.
* Maintenance items and intervals with “*” are recommended by INFINITI for reliable vehicle operation. The owner need not perfo rm
such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and inter vals are
required.
CHASSIS AND BODY MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.
Spark plugs (PLATINUM-
TIPPED type) Replace every 105,000 miles (169,000 km). MA-20
,
MA-
27
Intake & exhaust valve clear-
ance* NOTE (5) EM-93, "Valve Clear-
ance",
EM-
219, "Va l v e
Clearance"
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles,
kilometers or months, which-
ever comes first. Miles x 1,000
(km x 1,000) Months 33.75
(54) 27 37.5
(60) 30 41.25
(66) 33 45
(72) 36 48.75
(78) 39 52.5
(84) 42 56.25
(90) 45 60
(96) 48
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles,
kilometers or months,
whichever comes first. Miles x 1,000
(km x 1,000)
Months 3.75
(6)
3 7.50
(12)
6 11 . 2 5
(18)
9 15
(24)
12 18.75
(30)
15 22.5
(36)
18 26.25
(42)
21 30
(48)
24
Brake lines & cables II MA-35
Brake pads & rotors
IIII MA-36
Automatic transmission &
transfer fluid & differential
gear oil NOTE (1) I I MA-29,
MA-31
,
MA-32
Steering gear, linkage &
transfer gear, axle & sus-
pension parts IIII MA-36
,
MA-37
Tire rotation NOTE (2) MA-4,
MA-35
Drive shaft boots and pro-
peller shaft (AWD models) IIII MA-38,
MA-32
Exhaust system IIII MA-29
In-cabin microfilter
RR AT C - 1 2 5
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section -
Page or -
Content Title
Perform at number of miles,
kilometers or months,
whichever comes first. Miles x 1,000
(km x 1,000)
Months 33.75
(54)
27 37.5
(60)
30 41.25
(66)
33 45
(72)
36 48.75
(78)
39 52.5
(84)
42 56.25
(90)
45 60
(96)
48
Brake lines & cables II MA-35
Brake pads & rotors
I III MA-36