COWL TOP EI-23
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Revision: 2005 July 2005 FX
COWL TOPPFP:66100
Removal and InstallationAIS0037C
REMOVAL
1. Remove clips of hood ledge cover and remove hood ledge cover.
2. Remove wiper arms (RH/LH). Refer to WW-32, "
Removal and Installation of Front Wiper Arms, Adjust-
ment of Wiper Arms Stop Location" .
3. Remove cowl top seal rubber.
4. Remove clips of cowl top cover (RH) and remove cowl top cover (RH).
5. Remove clips, cap and bolts and remove cowl top cover (LH).
6. Remove washer hose from cowl top cover.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
When installing cowl top cover, make sure that blind clips are securely fitted in panel holes on
body, and then press them in.
After installing, perform adjustment of wiper arms. Refer to WW-32, "Removal and Installation of
Front Wiper Arms, Adjustment of Wiper Arms Stop Location" .
1. Cowl top cover (RH) 2. Clip (C205) 3. Hood ledge cover (RH)
4. Cowl top seal rubber 5. Hood ledge cover (LH) 6. Bolt
7. Cap 8. Cowl top cover (LH)
PIIA4946E
EI-26
DOOR OUTSIDE LOWER MOLDING
Revision: 2005 July 2005 FX
DOOR OUTSIDE LOWER MOLDINGPFP:82877
Removal and InstallationAIS0037F
FRONT AND REAR DOOR OUTSIDE LOWER MOLDING
Removal
Remove clips, then remove door outside lower molding with double-faced adhesive tape.
Installation
1. Clean adhesive portion of front and rear door with white gasoline.
2. Strip pattern from the new door outside lower molding and paste on door.
CAUTION:
Do not let air between contact surfaces when installing.
To secure contact, do not wash vehicle within 24 hours after installation.
1. Rear door outside lower molding 2. Front door outside lower molding 3. Clip (with lower molding)
4. Grommet 5. Door panel 6. Double-faced adhesive tape
PIIA4348E
EI-28
CENTER MUD GUARD
Revision: 2005 July 2005 FX
CENTER MUD GUARDPFP:76850
Removal and InstallationAIS0037H
REMOVAL
1. Remove bolts center mud-guard lower portion.
2. Remove screws center mud-guard front and rear portion.
3. Insert driver rolled with cloth or tapes between guard and body side sill, then pull it back to your side.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
When installing center mud guard, make sure that clips are securely fitted in panel holes on body, and
then press them in.
1. Center mud-guard 2. Grommet 3. Clip
4. Bolt 5. Screw
PIIA4328E
INTAKE MANIFOLD COLLECTOR EM-19
[VQ35DE]
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Revision: 2005 July 2005 FX
INTAKE MANIFOLD COLLECTORPFP:14003
ComponentsABS00E5W
Removal and InstallationABS009RG
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain engine coolant when the engine is hot.
Gasket for intake manifold collector (upper) is secured together with mounting bolt for intake man-
ifold collector (lower). Thus, even when only gasket for upper side is replaced, gasket for lower
side must be also replaced.
1. Electric throttle control actuator 2. Gasket 3. Vacuum hose
4. EVAP canister purge volume control
solenoid valve 5. Bracket 6. Intake manifold collector (upper)
7. Intake manifold collector cover 8. Gasket 9. Water hose
10. Bracket 11. Water hose 12. PCV hose
13. Intake manifold collector (lower)
SBIA0585E
EM-22
[VQ35DE]
INTAKE MANIFOLD COLLECTOR
Revision: 2005 July 2005 FX
INSTALLATION
Note the following, and install in the reverse order of removal.
Part Installation Direction
Referring to front marks, install parts shown in figure.
Intake Manifold Collector (Lower)
Tighten mounting bolts in numerical order as shown in the figure.
NOTE:
Tighten mounting bolts to secure gasket (lower), intake manifold col-
lector (lower), gasket (upper), and intake manifold collector cover.
Intake Manifold Collector (Upper)
If stud bolts were removed, install them and tighten to the specified torque below.
Shank length under bolt head varies with bolt location. Install
mounting bolts while referring to numbers shown below and in
the figure. (Bolt length does not include pilot portion.)
Tighten mounting bolts in numerical order as shown in the fig-
ure.
Water Hose
Insert hose by 27 to 32 mm (1.06 to 1.26 in) from connector end.
PBIC0776E
PBIC0774E
: 5.9 N·m (0.6 kg-m, 52 in-lb)
Bolt M6 × 25 mm (0.98 in) : 7, 8, 10, 11, 13, 14, 15, 16, 18
M6 × 45 mm (1.77 in) : 2, 4, 5
M6 × 60 mm (2.36 in) : 1, 3, 6, 9
M6 Nut : 12, 17
PBIC0773E
EM-48
[VQ35DE]
FUEL INJECTOR AND FUEL TUBE
Revision: 2005 July 2005 FX
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert new O-ring straight into fuel tube. Do not decenter or twist it.
Insert fuel damper and fuel sub-tube straight into fuel tube.
Tighten mounting bolts evenly in turn.
After tightening mounting bolts, make sure that there is no gap between flange and fuel tube.
2. Install new O-rings to fuel injector, paying attention to the following.
CAUTION:
Upper and lower O-ring are different. Be careful not to confuse them.
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel injector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector.
Insert clip so that protrusion “A” of fuel injector matches cutout
“A” of clip.
CAUTION:
Do not reuse clip. Replace it with a new one.
Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.
Insert it while matching it to the axial center.
Insert fuel injector so that protrusion “B” of fuel tube matches
cutout “B” of clip.
Make sure that fuel tube flange is securely fixed in flange fix-
ing groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
4. Install spacers on intake manifold.
5. Install fuel tube and fuel injector assembly to intake manifold. CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts. Fuel tube side : Blue
Nozzle side : Brown
PBIC2545E
EM-54
[VQ35DE]
FRONT TIMING CHAIN CASE
Revision: 2005 July 2005 FX
FRONT TIMING CHAIN CASEPFP:13599
Removal and InstallationABS004X0
NOTE:
This section describes removal/installation procedure of front timing chain case and timing chain related
parts without removing oil pan (upper) on the vehicle.
When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or
installed, remove oil pans (upper and lower) first. Then remove front timing chain case, timing chain
related parts, and rear timing chain case in this order, and install in reverse order of removal. Refer to EM-
64, "TIMING CHAIN" .
Refer to EM-64, "TIMING CHAIN" for component parts location.
REMOVAL
1. Disconnect negative battery terminal. Refer to SC-4, "BATTERY" .
2. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
3. Remove air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
4. Remove front and rear engine undercover with power tool.
5. Release the fuel pressure. Refer to EC-99, "
FUEL PRESSURE RELEASE" .
6. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
7. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
8. Separate engine harnesses removing their brackets from front timing chain case.
9. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
10. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
INTAKE MANIFOLD COLLEC-
TOR" .
11. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside. Refer to PS-31, "
POWER STEERING OIL PUMP" .
12. Remove power steering oil pump bracket. Refer to PS-31, "
POWER STEERING OIL PUMP" .
13. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
14. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
15. Remove intake valve timing control covers.
Loosen mounting bolts in reverse order as shown in the fig-
ure.
U s e t h e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J 3 7 2 2 8 ) ] t o c u t l i q u i d
gasket for removal.
CAUTION:
Shaft is internally jointed with camshaft sprocket (INT) cen-
ter hole. When removing, keep it horizontal until it is com-
pletely disconnected.
SEM728G
TIMING CHAIN EM-65
[VQ35DE]
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Revision: 2005 July 2005 FX
Removal and InstallationABS004XE
NOTE:
This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
To remove/install front timing chain case, timing chain, and its related parts without removing oil pan
(upper), refer to EM-54, "
FRONT TIMING CHAIN CASE" .
REMOVAL
1. Remove front tire.
2. Disconnect negative battery terminal.
3. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
5. Remove front and rear engine undercover with power tool.
6. Release the fuel pressure. Refer to EC-99, "
FUEL PRESSURE RELEASE" .
7. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine coolant on drive belts.
8. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when the engine is cold.
Do not spill engine oil on drive belts.
9. Remove engine harnesses.
10. Remove intake manifold collectors (upper and lower). Refer to EM-19, "
INTAKE MANIFOLD COLLEC-
TOR" .
11. Remove radiator cooling fan assembly. Refer to CO-21, "
COOLING FAN" .
12. Remove drive belts. Refer to EM-15, "
DRIVE BELTS" .
13. Remove A/C compressor from bracket with piping connected, and temporarily secure it aside. Refer to ATC-140, "
Components" .
14. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside. Refer to PS-31, "
POWER STEERING OIL PUMP" .
15. Remove power steering oil pump bracket. Refer to PS-31, "
POWER STEERING OIL PUMP" .
16. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
17. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
18. Remove intake valve timing control covers.
1. Timing chain tensioner (secondary) 2. Internal chain guide 3. Timing chain tensioner (secondary)
4. Camshaft sprocket (EXH) 5. Timing chain (secondary) 6. Timing chain (primary)
7. Camshaft sprocket (INT) 8. Camshaft sprocket (EXH) 9. Timing chain (secondary)
10. Camshaft sprocket (INT) 11. Slack guide 12. Crankshaft sprocket
13. Timing chain tensioner (primary) 14. Intake valve timing control cover 15. Collared O-ring
16. O-ring 17. Chain tensioner cover 18. Intake valve timing control cover
19. Water hose clamp 20. Idler pulley bracket 21. Idler pulley
22. Crankshaft pulley 23. Front oil seal 24. Idler pulley
25. A/C compressor bracket 26. Water pump cover 27. Bracket
28. Front timing chain case 29. Bracket 30. Rear timing chain case
31. O-ring 32. Tension guide 33. Water drain plug (front side)