AV-134
NAVIGATION SYSTEM
Revision: 2005 July 2005 FX
DISPLAY DIAGNOSIS
When RGB signal error occurred in the RGB system, tone of the color bar will change as follows.
When the color of the screen looks unusual, refer to AV- 1 6 0 , "Color of RGB Image Is Not Proper (All
Screens Looks Bluish)" , AV- 1 6 1 , "Color of RGB ImageIs Not Proper (All Screens Looks Reddish)" and
AV- 1 6 2 , "
Color of RGB Image Is Not Proper (All Screens Looks Yellowish)" .
VEHICLE SIGNALS
A comparison check can be made of each actual vehicle signal
and the signals recognized by the system.
CAUTION:
In case of confirming light signal, set D/N mode to ON/OFF
of lighting switch (normal setting).
OFF: D (Day mode)
ON: N (Night mode)
Unless above setting, light signal (ON/OFF) may not be
accurately displayed.
SKIA0362E
R (red) signal error : Screen looks bluish
G (green) signal error : Screen looks reddish
B (blue) signal error : Screen looks yellowish
SKIA1997E
Diagnosis item Display Condition Remarks
Vehicle speed ON Vehicle speed > 0km/h (0MPH)
Changes in indication may be delayed by
approx. 1.5 seconds. This is normal.
OFF Vehicle speed = 0km/h (0MPH)
– Ignition switch in ACC position
Light ON Lighting switch ON
–
OFF Lighting switch OFF
IGN ON Ignition switch ON
–
OFF Ignition switch ACC
Reverse ON Selector lever in R position
Changes in indication may be delayed by
approx. 1.5 seconds. This is normal.
OFF Selector lever in other than R position
– Ignition switch in ACC position
NAVIGATION SYSTEM AV-135
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If vehicle speed is NG, refer to AV- 1 4 6 , "Vehicle Speed Signal Check for Display Control Unit" .
If light is NG, refer to AV- 1 4 8 , "Illumination Signal Check for Display Control Unit" .
If IGN is NG, refer to AV- 1 4 8 , "Ignition Signal Check for Display Control Unit" .
If reverse is NG, refer to AV- 1 4 9 , "Reverse Signal Check for Display Control Unit" .
AUTO CLIMATE CONTROL
Refer to ATC Automatic Air Conditioner AT C - 5 3 , "Self-diagnosis Function" for details.
NAVIGATION
1. The initial screen will be shown, and items “Display Diagnosis”,
“Vehicle Signals”, “History of Errors” and “Navigation” will
become selective.
2. Select each switch on “CONFIRMATION/ADJUSTMENT” screen to display the relevant diagnosis screen.
DISPLAY DIAGNOSIS
When RGB signal error occurred in the RGB system, tone of the color bar will change as follows.
When the color of the screen looks unusual, refer to AV- 1 5 7 , "Color of RGB Image Is Not Proper (NAVI
Screen Looks Bluish)" , AV- 1 5 8 , "Color of RGB Image Is Not Proper (NAVI Screen Looks Reddish)" and
AV- 1 5 9 , "
Color of RGB Image Is Not Proper (NAVI Screen Looks Yellowish)" .
SKIA4226E
SKIA0362E
R (red) signal error : Screen looks bluish
G (green) signal error : Screen looks reddish
B (blue) signal error : Screen looks yellowish
BL-238
BODY REPAIR
Revision: 2005 July2005 FX
BODY REPAIRPFP:60100
Body Exterior Paint ColorAIS0034Q
2S:Solid + Clear, PM:Pearl + Metallic, M:Metallic, 3M:3-Coat Metallic, 2P:2-Coat pearl, 3P:3-Coat pearl, RPM:Multi flex color,
SIIA2248E
ComponentColor code BBW9 BC16 BEY0 BK25 BKH3 BKY0 BQX1 BR12 BWV2
DescriptionDark
BlueGray-
ish
BrownLight
GoldSilver Black Silver WhiteBrown-
ish
OrangeSilver
Paint type 2P PM RPM 3M 2S M 3P M M
Hard clear coat´´--´-- - -
1Bumper
fasciaBody color BBW9 BC16 BEY0 BK25 BKH3 BKY0 BQX1 BR12 BWV2
2Bumper
finisherBlack G01-1 G01-1 G01-1 G01-1 G01-1 G01-1 G01-1 G01-1 G01-1
3 Front grilleChromium-
plate + Color
clear coatCr2p Cr2p Cr2p Cr2p Cr2p Cr2p Cr2p Cr2p Cr2p
4Door out-
side
mirrorHous-
ingBody color BBW9 BC16 BEY0 BK25 BKH3 BKY0 BQX1 BR12 BWV2
Base Black G01-2 G01-2 G01-2 G01-2 G01-2 G01-2 G01-2 G01-2 G01-2
5Door out-
side han-
dleChromium-
plateCr2p Cr2p Cr2p Cr2p Cr2p Cr2p Cr2p Cr2p Cr2p
6Fuel filler
lidBody color BBW9 BC16 BEY0 BK25 BKH3 BKY0 BQX1 BR12 BWV2
7Rear
spoilerBody color BBW9 BC16 BEY0 BK25 BKH3 BKY0 BQX1 BR12 BWV2
8 Back door Body color BBW9 BC16 BEY0 BK25 BKH3 BKY0 BQX1 BR12 BWV2
FUEL INJECTOR AND FUEL TUBE EM-45
[VQ35DE]
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FUEL INJECTOR AND FUEL TUBEPFP:16600
ComponentsABS00E63
CAUTION:
Do not remove or disassemble parts unless instructed as shown in the figure.
Removal and InstallationABS004U8
REMOVAL
WARNING:
Put a “CAUTION INFLAMMABLE” sign in the workshop.
Be sure to work in a well ventilated area and furnish workshop with a CO2 fire extinguisher.
Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
To avoid the danger of being scalded, do not drain engine coolant when the engine is hot.
1. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
2. Release fuel pressure. Refer to EC-99, "
FUEL PRESSURE RELEASE" .
3. Drain engine coolant, or when water hoses are disconnected, attach plug to prevent engine coolant leak- age. Refer to CO-11, "
Changing Engine Coolant" and EM-19, "INTAKE MANIFOLD COLLECTOR" .
CAUTION:
Perform this step when the engine is cold.
1. Fuel damper 2. O-ring 3. Fuel sub-tube
4. EVAP hose 5. Intake manifold collector (lower) 6. Fuel feed hose (with damper)
7. Fuel tube 8. Spacer 9. Clip
10. O-ring (blue) 11. Fuel injector 12. O-ring (brown)
13. Hose clamp 14. Bracket 15. Quick connector cap
16. Centralized under-floor piping
SBIA0580E
EM-48
[VQ35DE]
FUEL INJECTOR AND FUEL TUBE
Revision: 2005 July 2005 FX
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not
to twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert new O-ring straight into fuel tube. Do not decenter or twist it.
Insert fuel damper and fuel sub-tube straight into fuel tube.
Tighten mounting bolts evenly in turn.
After tightening mounting bolts, make sure that there is no gap between flange and fuel tube.
2. Install new O-rings to fuel injector, paying attention to the following.
CAUTION:
Upper and lower O-ring are different. Be careful not to confuse them.
Handle O-ring with bare hands. Do not wear gloves.
Lubricate O-ring with new engine oil.
Do not clean O-ring with solvent.
Make sure that O-ring and its mating part are free of foreign material.
When installing O-ring, be careful not to scratch it with tool or fingernails. Also be careful not to
twist or stretch O-ring. If O-ring was stretched while it was being attached, do not insert it
quickly into fuel tube.
Insert O-ring straight into fuel injector. Do not decenter or twist it.
3. Install fuel injector to fuel tube as follows:
a. Insert clip into clip mounting groove on fuel injector.
Insert clip so that protrusion “A” of fuel injector matches cutout
“A” of clip.
CAUTION:
Do not reuse clip. Replace it with a new one.
Be careful to keep clip from interfering with O-ring. If
interference occurs, replace O-ring.
b. Insert fuel injector into fuel tube with clip attached.
Insert it while matching it to the axial center.
Insert fuel injector so that protrusion “B” of fuel tube matches
cutout “B” of clip.
Make sure that fuel tube flange is securely fixed in flange fix-
ing groove on clip.
c. Make sure that installation is complete by checking that fuel injector does not rotate or come off.
Make sure that protrusions of fuel injectors are aligned with
cutouts of clips after installation.
4. Install spacers on intake manifold.
5. Install fuel tube and fuel injector assembly to intake manifold. CAUTION:
Be careful not to let tip of injector nozzle come in contact with other parts. Fuel tube side : Blue
Nozzle side : Brown
PBIC2545E
EM-106
[VQ35DE]
CYLINDER HEAD
Revision: 2005 July 2005 FX
6. Remove valve oil seal using the valve oil seal puller [SST].
7. If valve seat must be replaced, refer to EM-109, "
VALVE SEAT REPLACEMENT" .
8. If valve guide must be replaced, refer to EM-108, "
VALVE GUIDE REPLACEMENT" .
9. Remove spark plug tube, as necessary.
Using a pliers, pull spark plug tube out of cylinder head.
CAUTION:
Take care not to damage cylinder head.
Once removed, spark plug tube will be deformed and cannot be reused. Do not remove it unless
absolutely necessary.
ASSEMBLY
1. When valve guide is removed, install it. Refer to EM-108, "VALVE GUIDE REPLACEMENT" .
2. When valve seat is removed, install it. Refer to EM-109, "
VALVE SEAT REPLACEMENT" .
3. Install new valve oil seals as follows:
a. Apply new engine oil on valve oil seal joint and seal lip.
b. Install with the valve oil seal drift [SST] to match dimension in the figure.
4. Install valve spring seat.
5. Install valve.
Larger diameter valves are for intake side.
NOTE:
Larger diameter valves are for intake side.
6. Install valve spring (uneven pitch type).
Install narrow pitch end (paint mark) to cylinder head side
(valve spring seat side).
Intake side and exhaust side valve springs are different.
Install them referring to the following paint mark collar.
7. Install valve spring retainer.
PBIC0884E
Height “H” (Without valve spring seat installed) Intake and exhaust : 14.3 - 14.9 mm (0.563 - 0.587 in)
PBIC2769E
Paint mark collarIntake and Exhaust : Blue
SEM085D
CYLINDER HEAD EM-109
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4. Heat cylinder head to 110 to 130°C (230 to 266 °F) by soaking in
heated oil.
5. Using the valve guide drift (commercial service tool), press valve guide from camshaft side to the dimensions as in the figure.
WARNING:
Cylinder head contains heat. When working, wear protec-
tive equipment to avoid getting burned.
6. Using the valve guide reamer (commercial service tool), apply reamer finish to valve guide.
VALVE SEAT CONTACT
After confirming that the dimensions of valve guides and valves
are within the specifications, perform this procedure.
Apply prussian blue (or white lead) onto contacting surface of
valve seat to check the condition of the valve contact on the sur-
face.
Check if the contact area band is continuous all around the cir-
cumference.
If not, grind to adjust valve fitting and check again. If the contact-
ing surface still has “NG” conditions even after the re-check,
replace valve seat. Refer to EM-109, "
VALVE SEAT REPLACE-
MENT" .
VALVE SEAT REPLACEMENT
When valve seat is removed, replace with oversized [0.5 mm (0.020 in)] valve seat.
1. Bore out old seat until it collapses. Boring should not continue beyond the bottom face of the seat recess in cylinder head. Set the machine depth stop to ensure this. Refer to EM-156, "
Va l v e S e a t" .
CAUTION:
Prevent to scratch cylinder head by excessive boring.
SEM008A
Projection “L”
Intake and exhaust: 12.6 - 12.8 mm (0.496 - 0.504 in)
SEM950E
Standard: Intake and exhaust: 6.000 - 6.018 mm (0.2362 - 0.2369 in)
SEM932C
SBIA0322E
CYLINDER BLOCK EM-139
[VQ35DE]
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Main Bearing Grade Table (All Journals)
Undersize Bearing Usage Guide
When the specified main bearing oil clearance is not obtained with standard size main bearings, use
underside (US) bearing.
When using undersize (US) bearing, measure the main bearing inner diameter with bearing installed, and
grind main journal so that the main bearing oil clearance satisfies the standard.
CAUTION:
In grinding crankshaft main journal to use undersize bear-
ings, keep the fillet R [1.5 - 1.7 mm (0.059 - 0.067 in)].
Bearing undersize table
Unit: mm (in)
Grade number
Thickness
Unit: mm (in) Width
Unit: mm (in) Identification color Remarks
0 2.000 - 2.003 (0.0787 - 0.0789)
19.9 - 20.1
(0.783 - 0.791) Black
Grade and color are
the same for upper
and lower bearings.
1 2.003 - 2.006 (0.0789 - 0.0790) Brown
2 2.006 - 2.009 (0.0790 - 0.0791) Green
3 2.009 - 2.012 (0.0791 - 0.0792) Yellow
4 2.012 - 2.015 (0.0792 - 0.0793) Blue
5 2.015 - 2.018 (0.0793 - 0.0794) Pink
6 2.018 - 2.021 (0.0794 - 0.0796) Purple
7 2.021 - 2.024 (0.0796 - 0.0797) White
01 UPR 2.003 - 2.006 (0.0789 - 0.0790) Brown
Grade and color are
different for upper and
lower bearings.
LWR 2.000 - 2.003 (0.0787 - 0.0789) Black
12 UPR 2.006 - 2.009 (0.0790 - 0.0791) Green
LWR 2.003 - 2.006 (0.0789 - 0.0790) Brown
23 UPR 2.009 - 2.012 (0.0791 - 0.0792) Yellow
LWR 2.006 - 2.009 (0.0790 - 0.0791) Green
34 UPR 2.012 - 2.015 (0.0792 - 0.0793) Blue
LWR 2.009 - 2.012 (0.0791 - 0.0792) Yellow
45 UPR 2.015 - 2.018 (0.0793 - 0.0794) Pink
LWR 2.012 - 2.015 (0.0792 - 0.0793) Blue
56 UPR 2.018 - 2.021 (0.0794 - 0.0796) Purple
LWR 2.015 - 2.018 (0.0793 - 0.0794) Pink
67 UPR 2.021 - 2.024 (0.0796 - 0.0797) White
LWR 2.018 - 2.021 (0.0794 - 0.0796) Purple
PBIC1908E
Size Thickness
US 0.25 (0.0098) 2.132 - 2.140 (0.0839 - 0.0843)