2005 INFINITI FX35 RF roof
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BL-168
BACK DOOR LOCK ASSEMBLY
Revision: 2005 July 2005 FX
BACK DOOR LOCK ASSEMBLYPFP:90504
Removal and Installation of Back Door Lock & Closure AssemblyAIS004OA
REMOVAL
1. Remove back door finisher. Refer to EI-45, "Removal and Installation" .
2. Disconnect the connector and the clip of the back door lock & closure assembly.
3. Remove the mounting bolts.
4. Disconnect the connector of the back door opener actuator.
5. Remove the mounting bolts, remove back door lock & closure assembly.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installing, check operation.
After installing, perform fitting adjustment. Refer to BL-164, "Fitting Adjustment" .
INSPECTION
1. Check back door lock for the following.
Malfunction noise or door closing and opening effort
Component wear or damage
2. Apply body grease to the rotating part of the back door lock.
Removal and Installation of Back Door Opener SwitchAIS004OB
REMOVAL
1. Remove back door finisher. Refer to EI-45, "Removal and Installation" .
2. Remove back door outside finisher. Refer to EI-45, "
BACK DOOR TRIM" .
3. Remove licence lamp. Refer to LT- 1 4 7 , "
License Plate Lamp" .
4. Cut back door inner panel along with cutting groove line. CAUTION:
When cutting the back door panel, always wear safety
glasses, heavy gloves and a dust proof mask to prevent eye
and skin irritation from glass fiver splinters.
1. Bolt 2. Back door lock & closure assembly
PIIA6043E
PIIA6903E
Page 1057 of 4731
BL-242
BODY REPAIR
Revision: 2005 July2005 FX
1. Hood 19. Roof bow No.1
2. Front fender (RH&LH) 20. Roof bow No.2
3. Side body assembly (RH&LH) 21. Roof bow No.3
4. Outer front pillar reinforcement (RH&LH) 22. Rear roof rail assembly
5. Outer center pillar reinforcement (RH&LH) 23. Roof assembly (for sunroof)
6. Outer sill (RH&LH) 24. Rear fender assembly (RH&LH)
7. Outer sill reinforcement assembly (RH&LH) 25. Upper back pillar assembly (RH&LH)
8. Upper inner front pillar assembly (RH&LH) 26. Back pillar assembly (RH&LH)
9. Front roof rail brace (RH&LH) 27. Rear panel assembly
10. Inner side roof rail (RH&LH) 28. Upper rear bumper retainer
11. Inner center pillar (RH&LH) 29. Front door assembly (RH&LH)
12. Inner rear pillar (RH&LH) 30. Outer front door panel (RH&LH)
13. Lower inner rear pillar (RH&LH) 31. Rear door assembly (RH&LH)
14. Outer rear wheelhouse (RH&LH) 32. Outer rear door panel (RH&LH)
15. Outer rear wheelhouse extension (RH&LH) 33. Front bumper reinforcement
16. Inner rear wheelhouse (RH&LH) 34. Front bumper stay
17. Roof 35. Rear bumper reinforcement
18. Front roof rail assembly 36. Rear bumper stay (RH&LH)
Page 1060 of 4731
BODY REPAIR
BL-245
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Revision: 2005 July2005 FX
UNDERCOATING
The underside of the floor and wheelhouse are undercoated to prevent rust, vibration, noise and stone chip-
ping. Therefore, when such a panel is replaced or repaired, apply undercoating to that part. Use an undercoat-
ing which is rust preventive, soundproof, vibration-proof, shock-resistant, adhesive, and durable.
Precautions in Undercoating
1. Do not apply undercoating to any place unless specified (such as the areas above the muffler and three
way catalyst which are subjected to heat).
2. Do not undercoat the exhaust pipe or other parts which become hot.
3. Do not undercoat rotating parts.
4. Apply bitumen wax after applying undercoating.
5. After putting seal on the vehicle, put undercoating on it.
SIIA2252E
Page 1372 of 4731
LANE DEPARTURE WARNING SYSTEM DI-111
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Revision: 2005 July 2005 FX
Removal and Installation for LDW Camera UnitAKS00C7S
REMOVAL
1. Remove roof console. Refer to EI-41, "HEADLINING" .
2. Disconnect LDW camera unit connector.
3. Remove the bolts (3), and remove LDW camera unit.
INSTALLATION
Installation is the reverse order of removal.
CAUTION:
Remove the camera lens cap for replacement.
Never give an impact to the LDW camera unit.
Adjust the camera aiming every time the LDW camera unit is removed or installed. Refer to DI-86,
"Camera Aiming Adjustment" .
Removal and Installation for LDW ChimeAKS00C7W
REMOVAL
1. Remove instrument side panel (LH). Refer to IP-10, "INSTRU-
MENT PANEL ASSEMBLY" .
2. Remove the bolt (1).
3. Disconnect LDW chime connector and remove LDW chime.
INSTALLATION
Installation is the reverse order of removal.
Removal and Installation for LDW SwitchAKS00C7V
Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
SKIB1791E
SKIB1802E
Page 1439 of 4731
![INFINITI FX35 2005 Service Manual EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS006ZB
From the beginning of refueling, the ai](/manual-img/42/57020/w960_57020-1438.png "INFINITI FX35 2005 Service Manual EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS006ZB
From the beginning of refueling, the ai")
EC-46
[VQ35DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS006ZB
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: INFLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to Fuel Pressure Release, EC-99, "FUEL PRESSURE
RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E
Page 2130 of 4731
![INFINITI FX35 2005 Service Manual ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-737
[VK45DE]
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Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS007X](/manual-img/42/57020/w960_57020-2129.png "INFINITI FX35 2005 Service Manual ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-737
[VK45DE]
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Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS007X")
ON BOARD REFUELING VAPOR RECOVERY (ORVR) EC-737
[VK45DE]
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Revision: 2005 July 2005 FX
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS007XX
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
Put a “CAUTION: INFLAMMABLE” sign in workshop.
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:
Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-789, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.
Always replace O-ring when the fuel gauge retainer is removed.
Do not kink or twist hose and tube when they are installed.
Do not tighten hose and clamps excessively to avoid damaging hoses.
After installation, run engine and check for fuel leaks at connection.
Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E
Page 2790 of 4731
EI-1
EXTERIOR & INTERIOR
I BODY
CONTENTS
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SECTION EI
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EI
Revision: 2005 July 2005 FX
EXTERIOR & INTERIOR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Procedures without Cowl Top Cover ..... 3
Precautions for Work ........................................... ..... 3
PREPARATION ...................................................... ..... 4
Special Service Tools .......................................... ..... 4
Commercial Service Tools ................................... ..... 4
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 5
Work Flow ........................................................... ..... 5
CUSTOMER INTERVIEW ................................ ..... 5
DUPLICATE THE NOISE AND TEST DRIVE .. ..... 6
CHECK RELATED SERVICE BULLETINS ...... ..... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ................................................. ..... 6
REPAIR THE CAUSE ...................................... ..... 6
CONFIRM THE REPAIR .................................. ..... 7
Generic Squeak and Rattle Troubleshooting ...... ..... 7
INSTRUMENT PANEL ..................................... ..... 7
CENTER CONSOLE ........................................ ..... 7
DOORS ............................................................ ..... 7
TRUNK ............................................................. ..... 8
SUNROOF/HEADLINING ................................ ..... 8
SEATS .............................................................. ..... 8
UNDERHOOD .................................................. ..... 8
Diagnostic Worksheet ......................................... ..... 9
CLIP AND FASTENER .......................................... ....11
Clip and Fastener ................................................ .... 11
FRONT BUMPER .................................................. ... 14
Removal and Installation ..................................... ... 14
REMOVAL ........................................................ ... 15
INSTALLATION ................................................ ... 16
REMOVAL AND INSTALLATION OF FRONT
FILLET MOLDING ASSEMBLY ....................... ... 16
REAR BUMPER .................................................... ... 17
Removal and Installation ..................................... ... 17
REMOVAL ........................................................ ... 18
INSTALLATION ................................................ ... 19
DISASSEMBLY AND ASSEMBLY OF REAY BUMPER FASCIA ............................................
... 19
REMOVAL AND INSTALLATION OF REAR
BUMPER CLOSING ......................................... ... 20
REMOVAL AND INSTALLATION OF DRAFTER
GUARD ............................................................ ... 20
REMOVAL AND INSTALLATION OF REAR FIL-
LET MOLDING ASSEMBLY ............................. ... 21
FRONT GRILLE ..................................................... ... 22
Removal and Installation ..................................... ... 22
REMOVAL ........................................................ ... 22
INSTALLATION ................................................ ... 22
COWL TOP ............................................................ ... 23
Removal and Installation ..................................... ... 23
REMOVAL ........................................................ ... 23
INSTALLATION ................................................ ... 23
FENDER PROTECTOR ......................................... ... 24
Removal and Installation ..................................... ... 24
REMOVAL ........................................................ ... 24
INSTALLATION ................................................ ... 24
DOOR OUTSIDE MOLDING .................................. ... 25
Removal and Installation ..................................... ... 25
FRONT DOOR OUTSIDE MOLDING ............... ... 25
REAR DOOR OUTSIDE MOLDING ................. ... 25
DOOR OUTSIDE LOWER MOLDING ................... ... 26
Removal and Installation ..................................... ... 26
FRONT AND REAR DOOR OUTSIDE LOWER
MOLDING ......................................................... ... 26
DOOR PARTING SEAL ......................................... ... 27
Removal and Installation ..................................... ... 27
REMOVAL ........................................................ ... 27
INSTALLATION ................................................ ... 27
CENTER MUD GUARD ......................................... ... 28
Removal and Installation ..................................... ... 28
REMOVAL ........................................................ ... 28
INSTALLATION ................................................ ... 28
WINDSHIELD MOLDING ....................................... ... 29
Removal and Installation ..................................... ... 29
REMOVAL ........................................................ ... 29
INSTALLATION ................................................ ... 29
Page 2791 of 4731
EI-2Revision: 2005 July 2005 FX
BACK DOOR WINDOW MOLDING .......................
... 30
Removal and Installation ..................................... ... 30
REMOVAL ........................................................ ... 30
INSTALLATION ................................................. ... 30
ROOF SIDE MOLDING .......................................... ... 32
Removal and Installation ..................................... ... 32
REMOVAL ........................................................ ... 32
INSTALLATION ................................................. ... 32
ROOF RAIL ............................................................ ... 33
Removal and Installation ..................................... ... 33
REMOVAL ........................................................ ... 33
INSTALLATION ................................................. ... 33
REMOVAL AND INSTALLATION OF ROOF RAIL
BRACKET ......................................................... ... 33
DOOR FINISHER ................................................... ... 34
Removal and Installation ..................................... ... 34
DOOR FINISHER (FRONT AND REAR) .......... ... 34
BODY SIDE TRIM .................................................. ... 36
Removal and Installation ..................................... ... 36
CENTER PILLAR LOWER GARNISH .............. ... 36
CENTER PILLAR UPPER GARNISH ............... ... 37
DASH SIDE FINISHER .................................... ... 37
FRONT PILLAR GARNISH .............................. ... 38
KICKING PLATE ............................................... ... 38
CENTER MUDGUARD FINISHER (FRONT/ REAR) ...............................................................
... 38
FLOOR TRIM .......................................................... ... 39
Removal and Installation ...................................... ... 39
REMOVAL ......................................................... ... 39
INSTALLATION ................................................. ... 40
HEADLINING .......................................................... ... 41
Removal and Installation ...................................... ... 41
REMOVAL ......................................................... ... 42
INSTALLATION ................................................. ... 42
LUGGAGE FLOOR TRIM ...................................... ... 43
Removal and Installation ...................................... ... 43
REMOVAL ......................................................... ... 44
INSTALLATION ................................................. ... 44
BACK DOOR TRIM ................................................ ... 45
Removal and Installation ...................................... ... 45
REMOVAL ......................................................... ... 45
INSTALLATION ................................................. ... 45
BACK DOOR OUTSIDE FINISHER .................. ... 45