DRIVER AIR BAG MODULE SRS-35
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SRS
Revision: 2005 July 2005 FX
DRIVER AIR BAG MODULEPFP:K8510
Removal and InstallationAHS000HW
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.
Always work from the side of driver air bag module.
1. Remove the side lids.
2. Remove the right and left side TORX bolts (T30).
3. Lift up the driver air bag module.
4. Disconnect the air bag harness connector, and remove the driver air bag module.
CAUTION:
For installing / removing driver air bag module connector,
insert thin screwdriver wrapped in tape into notch, lift
lock and remove connector.
Install connector with lock raised, and push lock into
connector.
PHIA0685E
1. Driver air bag module 2. Steering wheel 3. TORX bolt (T30)
4. Side lid
PHIA0714E
PHIA0308E
SPIRAL CABLE SRS-37
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SRS
Revision: 2005 July 2005 FX
SPIRAL CABLEPFP:25554
Removal and InstallationAHS000HX
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Remove driver air bag module. Refer to SRS-35, "
Removal and Installation" .
2. Set the steering wheel in the neutral position.
3. Removal steering wheel nut.
4. Remove steering wheel with steering wheel puller [SST: ST2718001].
CAUTION:
Be careful not to over-tighten puller on steering wheel.
5. Remove steering column covers. Refer to IP-11, "
Removal and Installation" .
6. Loosen the spiral cable fixing screws, and then remove the spiral cable. CAUTION:
Do not disassemble spiral cable.
Do not apply lubricant to the spiral cable.
PHIA0309E
1. Steering wheel 2. Nut 3. Spiral cable
4. Driver air bag module connector 5. Screw 6. Wiper and washer switch
7. Lighting and turn signal switch 8. Steering column assembly 9. Steering column cover
10. Screw
PHIA0100E
FRONT PASSENGER AIR BAG MODULE SRS-39
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SRS
Revision: 2005 July 2005 FX
FRONT PASSENGER AIR BAG MODULEPFP:K8515
Removal and InstallationAHS000HY
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.
Always work from the side of or under front passenger air bag module.
1. Remove glove box assembly and instrument passenger lower panel. Refer to IP-13, "
(J) Instrument Pas-
senger Lower Panel" .
2. Remove display control unit, if navigation system is equipped.
3. Remove tire pressure warning control unit, if tire pressure warning control system is equipped.
4. Disconnect front passenger air bag module connector.
5. Remove the front passenger air bag module fixing nuts and bolt, then remove front passenger air bag module.
CAUTION:
Always place front passenger air bag module with caution
label side facing upward.
Do not insert any foreign objects (screwdriver, etc.) into
front passenger air bag module.
Do not disassemble front passenger air bag module.
Do not use old bolts after removal; replace with new bolts.
Replace front passenger air bag module if it has been
dropped or sustained an impact.
Do not expose the front passenger air bag module to tem-
peratures exceeding 90 °C (194 °F).
Do not allow oil, grease or water to come in contact with the
front passenger air bag module.
After front passenger air bag module inflates, the instru-
ment panel assembly should be replaced.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Always work from the side of or under front passenger air bag module.
After the work is completed, perform self-diagnosis to make sure no malfunction is detected.
Refer to SRS-17, "
SRS Operation Check" .
PHIA0322E
PHIA0325E
SBF814E
SRS-40
SIDE CURTAIN AIR BAG MODULE
Revision: 2005 July 2005 FX
SIDE CURTAIN AIR BAG MODULEPFP:985P0
Removal and InstallationAHS000I0
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3
minutes.
Always work from the side of the side curtain air bag module.
1. Remove headlining. Refer to EI-41, "
Removal and Installation" .
2. Disconnect side curtain air bag connector.
3. Remove side curtain air bag module fixing bolts, and remove the side curtain air bag module.
CAUTION:
Always place the side curtain air bag module with the warn-
ing label facing upward.
Do not disassemble side curtain air bag module.
Do not insert any foreign objects (screwdriver, etc.) into air
bag module connector.
Replace side curtain air bag module if it has been dropped
or sustained an impact.
Do not expose the air bag module to temperatures exceed-
ing 90 °C (194 °F).
Do not allow oil, grease or water to come in contact with the
side curtain air bag module.
1. Side curtain air bag Inflator 2. Side curtain air bag 3. Bolt
4. Assist grip bracket 5. Bolt (There is no torque control)
PHIA0656E
PHIA0317E
SBF814E
SRS-42
CRASH ZONE SENSOR
Revision: 2005 July 2005 FX
CRASH ZONE SENSORPFP:98531
Removal and InstallationAHS000I1
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Remove front grille. Refer to EI-22, "
Removal and Installation" .
2. Remove crash zone sensor connector.
3. Remove crash zone sensor fixing nuts.
CAUTION:
Replace crash zone sensor if it has been dropped or sustained an impact.
Do not disassemble crash zone sensor.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Check crash zone sensor for proper installation.
After the work is complete, perform self-diagnosis to make sure that no malfunction is detected.
Refer to SRS-17, "
SRS Operation Check" .
PHIA0316E
SIDE AIR BAG (SATELLITE) SENSOR SRS-43
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SRS
Revision: 2005 July 2005 FX
SIDE AIR BAG (SATELLITE) SENSORPFP:98830
Removal and InstallationAHS000I2
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Remove seat belt pre-tensioner. Refer to SB-3, "
Removal and Installation of Front Seat Belt" .
2. Remove side air bag (Satellite) sensor fixing nuts.
3. Remove the side air bag (Satellite) sensor connector.
CAUTION:
Do not use old nuts; replace with new ones.
Check side air bag (Satellite) sensor to ensure it is free of deformities, dents, cracks or rust. If it
shows any visible signs of damage, replace it with new one.
Do not disassemble side air bag (Satellite) sensor.
Replace side air bag (Satellite) sensor if it has been dropped or sustained an impact.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Check side air bag (Satellite) sensor for proper installation.
After replacement of side air bag (Satellite) sensor, perform self-diagnosis to make sure that no
malfunction is detected. Refer to SRS-17, "
SRS Operation Check" .
PHIA0314E
DIAGNOSIS SENSOR UNIT SRS-45
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SRS
Revision: 2005 July 2005 FX
DIAGNOSIS SENSOR UNITPFP:28556
Removal and InstallationAHS000I4
REMOVAL
CAUTION:
Before servicing SRS, turn ignition switch OFF, disconnect both battery cables and wait at least 3 min-
utes.
1. Disconnect each harness connector for the air bag module and seat belt pre-tensioner.
2. Remove center console. Refer to IP-11, "
Removal and Installation" .
3. Disconnect diagnosis sensor unit connector.
4. Remove special bolts from the diagnosis sensor unit.
CAUTION:
Do not use old bolts. Replace with new ones.
Check diagnosis sensor unit bracket to ensure it is free of
deformities, dents, cracks or rust. If it shows any visible
things of damage, replace with new one.
Replace diagnosis sensor unit if it has been dropped or
sustained an impact.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Check the diagnosis sensor unit for proper installation.
After replacement of diagnosis sensor unit, perform self-diagnosis to make sure that no malfunc-
tion is detected. Refer to SRS-17, "
SRS Operation Check" .
ECU DISCRIMINATED NO.
After replacing the diagnosis sensor unit, confirm that the diagnosis sensor unit identification is correct for the
vehicle as equipped.
PHIA0315E
Specification ECU DISCRIMINATED No.
Models with driver and passenger air bags, seat belt pre-tensioner, side air bags and curtain air bags FB02
TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION TF
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TF
Revision: 2005 July 2005 FX
TRANSFER
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions ......................................................... ..... 3
Service Notice or Precautions ............................. ..... 4
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
Commercial Service Tools ................................... ..... 7
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 8
NVH Troubleshooting Chart ................................ ..... 8
TRANSFER FLUID ................................................ ..... 9
Replacement ....................................................... ..... 9
DRAINING ........................................................ ..... 9
FILLING ............................................................ ..... 9
Inspection ............................................................ ..... 9
FLUID LEAKAGE AND FLUID LEVEL ............. ..... 9
AWD SYSTEM ....................................................... ... 10
Power Transfer Diagram ..................................... ... 10
System Description ............................................. ... 10
DESCRIPTION ................................................. ... 10
ELECTRIC CONTROLLED COUPLING .......... .... 11
AWD CONTROL UNIT ..................................... .... 11
AWD WARNING LAMP .................................... ... 12
System Diagram .................................................. ... 12
COMPONENTS FUNCTION DESCRIPTION .. ... 13
CAN Communication ........................................... ... 13
SYSTEM DESCRIPTION ................................. ... 13
TROUBLE DIAGNOSIS ......................................... ... 14
Fail-Safe Function ............................................... ... 14
How to Perform Trouble Diagnosis ..................... ... 14
BASIC CONCEPT ............................................ ... 14
Location of Electrical Parts .................................. ... 15
Circuit Diagram ................................................... ... 16
Wiring Diagram — AWD — ................................. ... 17
Trouble Diagnosis Chart for Symptoms .............. ... 20
AWD Control Unit Input/Output Signal Reference
Values ................................................................. ... 20 AWD CONTROL UNIT INSPECTION TABLE ..
... 20
CONSULT-II Function (ALL MODE AWD/4WD) .. ... 22
FUNCTION ....................................................... ... 22
CONSULT-II SETTING PROCEDURE ............. ... 22
SELF-DIAG RESULT MODE ............................ ... 22
DATA MONITOR MODE ................................... ... 24
ACTIVE TEST MODE ...................................... ... 25
AWD CONTROL UNIT PART NUMBER .......... ... 25
TROUBLE DIAGNOSIS FOR SYSTEM ................. ... 26
Power Supply Circuit for AWD Control Unit ......... ... 26
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 26
DIAGNOSTIC PROCEDURE ........................... ... 26
AWD Control Unit ................................................ ... 27
DIAGNOSTIC PROCEDURE ........................... ... 27
ABS System ........................................................ ... 27
DIAGNOSTIC PROCEDURE ........................... ... 27
AWD Solenoid ..................................................... ... 28
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 28
DIAGNOSTIC PROCEDURE ........................... ... 28
COMPONENT INSPECTION ........................... ... 30
AWD Actuator Relay ............................................ ... 31
CONSULT-II REFERENCE VALUE IN DATA
MONITOR MODE ............................................. ... 31
DIAGNOSTIC PROCEDURE ........................... ... 31
Engine Control Signal .......................................... ... 32
DIAGNOSTIC PROCEDURE ........................... ... 32
CAN Communication Line ................................... ... 32
DIAGNOSTIC PROCEDURE ........................... ... 32
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... ... 33
AWD Warning Lamp Does Not Turn ON When The
Ignition Switch Is Turned to ON ........................... ... 33
DIAGNOSTIC PROCEDURE ........................... ... 33
AWD Warning Lamp Does Not Turn OFF Several
Seconds after Engine Started .............................. ... 33
DIAGNOSTIC PROCEDURE ........................... ... 33
Heavy Tight-Corner Braking Symptom Occurs
When The Vehicle Is Driven and The Steering Wheel
Is Turned Fully to Either Side after The Engine Is