Page 494 of 4731

TROUBLE DIAGNOSIS ATC-57
C
D E
F
G H
I
K L
M A
B
AT C
Revision: 2005 July 2005 FX
12. CHECK CAN COMMUNICATION ERROR
1. Press (REC) switch.
2. CAN communication error between unified meter and A/C amp. and display unit or display control unit is detected.
OK or NG
OK >> 1. Turn ignition switch OFF or AUTO switch ON. 2. INSPECTION END
NG >> Go to CAN communication. Refer to BCS-15, "
CAN
Communication Inspection Using CONSULT-II (Self-
Diagnosis)" .
Unified meter and A/C amp. - Display unit
Unified meter and A/C amp. - Display control unit
13. CHECK MALFUNCTIONING SENSOR
Refer to the following chart for malfunctioning code No.
(If two or more sensors malfunction, corresponding code Nos. blink respectively twice.)
*1: Perform self-diagnosis STEP-2 under sunshine.
When performing indoors, aim a light (more than 60 W) at sunload sensor, otherwise code No. 25 will indicate
despite that sunload sensor is functioning properly.
*2: ATC-104, "
DIAGNOSIS PROCEDURE FOR AMBIENT SENSOR" .
*3: ATC-108, "
DIAGNOSIS PROCEDURE FOR IN-VEHICLE SENSOR" .
*4: AT C - 11 3 , "
DIAGNOSIS PROCEDURE FOR INTAKE SENSOR" .
*5: AT C - 11 0 , "
DIAGNOSIS PROCEDURE FOR SUNLOAD SENSOR" .
*6: AT C - 7 5 , "
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR PBR" .
>> INSPECTION END
RJIA1969E
Code No. Malfunctioning sensor (Including circuits) Reference page 21 / −21 Ambient sensor *2
22 / −22 In-vehicle sensor *3
24 / −24 Intake sensor *4
25 / −25
Sunload sensor *
1*5
26 / −26 Air mix door motor PBR (Driver side)
*6
27 / −27 Air mix door motor PBR (Passenger side)
RJIA0227E
Page 495 of 4731

ATC-58
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
14. CHECK MALFUNCTIONING DOOR MOTOR POSITION SWITCH
Mode and/or intake door motor PBR(s) is/are malfunctioning.
(If two or more mode or intake doors are out of order, corresponding code numbers blink respectively twice.)
*1: If mode door motor harness connector is disconnected, the following display pattern will appear.
31 →32 →33 →34 →35 →36 →Return to 31
*2: If intake door motor harness connector is disconnected, the following display pattern will appear.
37 →38 →39 →Return to 37
*3: FOOT position during automatic control. Refer to AT C - 6 0 , "
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER" .
*4: AT C - 7 2 , "
DIAGNOSIS PROCEDURE FOR MODE DOOR MOTOR" .
*5: AT C - 7 8 , "
DIAGNOSIS PROCEDURE FOR INTAKE DOOR MOTOR" .
>> INSPECTION END
Code No. *1 *2Mode or intake door position Reference page
31 VENT
Mode door motor *4
32 B/L 1
33 B/L 2
34 FOOT*
3
35 D/F
36 DEF
37 FRE
Intake door motor *5
38 20% FRE
39 REC
RJIA0228E
Page 496 of 4731
TROUBLE DIAGNOSIS ATC-59
C
D E
F
G H
I
K L
M A
B
AT C
Revision: 2005 July 2005 FX
AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER
The trimmer compensates for differences in range of ±3°C ( ±6°F) between temperature setting (displayed dig-
itally) and temperature felt by customer.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press temperature switch (driver side) as desired. Temperature will change at a rate of 0.5 °C (1.0 °F) each
time a switch is pressed.
CAUTION:
A decimal point is not indicated when the display shows “ °C”.
When battery cable is disconnected, trimmer operation is canceled. Temperature set becomes that of initial
condition, i.e. 0 °C (0 °F).
RJIA1970E
Page 497 of 4731

ATC-60
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER
Wind distribution ratio in FOOT mode can be set.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press the mode switch as desired.
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION
When ignition switch is turned from OFF to ON, inlet port can be set to AUTO or manual.
Operating procedures for this trimmer are as follows:
1. Begin self-diagnosis STEP-5 mode. Refer to AT C - 5 3 , "
Self-diagnosis Function" .
2. Press (fan) UP switch to set system in auxiliary mode.
3. Display shows 61 in auxiliary mechanism. It takes approximately 3 seconds.
4. Press the recirculation (REC) and fresh (FRE) switch as desired.
RJIA1971E
Switch LED status of
REC/FRE switch Setting status Setting changeover method
REC ON Manual REC status is memorized. (Initial setting)
REC SW: ON
OFF AUTO control
FRE ON Manual FRE status is memorized.
FRE SW: ON
OFF AUTO control (Initial setting)
Page 499 of 4731

ATC-62
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
CHECKING INTAKE AIR
1. Press recirculation (REC) switch one time. Recirculation indica-
tor should illuminate.
2. Press fresh (FRE) switch one time. Fresh indicator should illumi- nate.
3. Listen for intake door position change. (Slight change of blower sound can be heard.)
If NG, go to trouble diagnosis procedure for AT C - 7 6 , "
Intake Door
Motor Circuit" .
If OK, continue the check.
NOTE:
Confirm that the compressor clutch is engaged (sound or visual
inspection) and intake door position is at FRESH when the D/F or DEF is selected.
CHECKING TEMPERATURE DECREASE
1. Press temperature (DOWN) switch (driver side) until 18 °C
(60 °F) is displayed.
2. Check for cold air at discharge air outlets.
If NG, go to trouble diagnosis procedure for AT C - 9 1 , "
Insufficient
Cooling" .
If OK, continue the check.
CHECKING TEMPERATURE INCREASE
1. Press temperature (UP) switch (driver side) until 32 °C (90 °F) is
displayed.
2. Check for hot air at discharge air outlets.
If NG, go to trouble diagnosis procedure for ATC-100, "
Insufficient
Heating" .
If OK, continue the check.
CHECK A/C SWITCH
1. Press AUTO switch and A/C switch.
2. A/C switch indicator will turn ON.
Confirm that the compressor clutch engages (sound or visual
inspection).
If NG, go to trouble diagnosis procedure for AT C - 8 4 , "
Magnet Clutch
Circuit" .
If OK, continue the check.
RJIA1978E
RJIA1976E
RJIA1977E
RJIA1975E
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TROUBLE DIAGNOSIS ATC-63
C
D E
F
G H
I
K L
M A
B
AT C
Revision: 2005 July 2005 FX
CHECKING AUTO MODE
1. Press AUTO switch and A/C switch.
2. Display should indicate AUTO.
Confirm that the compressor clutch engages (sound or visual
inspection). (Discharge air and blower speed will depend on
ambient, in-vehicle, and set temperatures.)
If NG, go to trouble diagnosis procedure for AT C - 6 3 , "
Power Supply
and Ground Circuit for Auto Amp." , then if necessary, trouble diag-
nosis procedure for AT C - 8 4 , "
Magnet Clutch Circuit" .
If all operational checks are OK (symptom cannot be duplicated), go
to Incident Simulation Tests in GI-27, "
How to Perform Efficient Diag-
nosis for an Electrical Incident" and perform tests as outlined to sim-
ulate driving conditions environment. If symptom appears, refer to
AT C - 4 2 , "
SYMPTOM TABLE" and perform applicable trouble diagnosis procedures.
Power Supply and Ground Circuit for Auto Amp.AJS001BF
SYMPTOM: A/C system does not come on.
INSPECTION FLOW
RJIA1979E
*1 AT C - 6 4 , "DIAGNOSIS PROCE-
DURE FOR A/C SYSTEM"
*2ATC-61, "Operational Check"*3 AV- 7 8 , "Trouble Diagnosis Chart by
Symptom"
*4AV-166, "A/C Screen Is Not Shown
(NAVI Screen Is Shown)"
RJIA1980E
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ATC-64
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
COMPONENT DESCRIPTION
Unified Meter and A/C Amp. (Automatic Amplifier)
The unified meter and A/C amp. has a built-in microcomputer which
processes information sent from various sensors needed for air con-
ditioner operation. The air mix door motor, mode door motor, intake
door motor, blower motor and compressor are then controlled.
When the various switches and temperature switch are operated,
data is input to the unified meter and A/C amp. from the display unit/
display control unit using CAN communication.
Self-diagnosis functions are also built into unified meter and A/C
amp. to provide quick check of malfunctions in the auto air condi-
tioner system.
Potentio Temperature Control (PTC)
The PTC is built into the A/C and AV switch. It can be set at an inter-
val of 0.5 °C (1.0 °F) in the 18 °C (60 °F) to 32 °C (90 °F) temperature
range by pressing temperature switch. The set temperature is dis-
played.
DIAGNOSIS PROCEDURE FOR A/C SYSTEM
SYMPTOM: A/C system does not come on.
RJIA1965E
RJIA1982E
RJIA1983E
Page 505 of 4731

ATC-68
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
6. CHECK MOTOR OPERATION
1. Turn ignition switch OFF.
2. Disconnect each door motor connector.
3. Reconnect each door motor connector.
4. Turn ignition switch ON.
5. Confirm operation of each door motor.
OK or NG
OK >> (Return to operate normally.)
Poor contact in motor connector.
NG >> (Does not operate normally.)
GO TO 7.
7. CHECK OPERATION OF AIR MIX DOOR MOTOR AND INTAKE DOOR MOTOR
1. Turn ignition switch OFF.
2. Disconnect mode, air mix (driver side, passenger side), and intake door motor connectors.
3. Reconnect air mix (driver side, passenger side) and intake door motor connectors.
4. Turn ignition switch ON.
5. Confirm operation of air mix door motor (driver side, passenger side) and intake door motor.
OK or NG
OK >> [Air mix (driver side, passenger side) and intake door motors operate normally.]
Replace mode door motor.
NG >> [Air mix (driver side, passenger side) and intake door motors does not operate normally.]
GO TO 8.
8. CHECK OPERATION OF MODE DOOR MOTOR AND INTAKE DOOR MOTOR
1. Turn ignition switch OFF.
2. Disconnect air mix door motor (driver side, passenger side) connectors.
3. Reconnect mode door motor connector.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and intake door motor.
OK or NG
OK >> (Mode and intake door motors operate normally.)
GO TO 10.
NG >> (Mode and intake door motors does not operate normally.)
GO TO 9.
9. CHECK OPERATION OF MODE DOOR MOTOR AND AIR MIX DOOR MOTOR
1. Turn ignition switch OFF.
2. Disconnect intake door motor connector.
3. Reconnect air mix door motor (driver side, passenger side) connectors.
4. Turn ignition switch ON.
5. Confirm operation of mode door motor and air mix door motor (driver side, passenger side).
OK or NG
OK >> [Mode and air mix door motor (driver side, passenger side) operate normally.]
Replace intake door motor.
NG >> [Mode and air mix door motor (driver side, passenger side) does not operate normally.]
Replace display and A/C auto amp.