TROUBLE DIAGNOSIS FOR SYMPTOMS AT-221
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Lock-up Is Not ReleasedACS00816
SYMPTOM:
The lock-up condition cannot be cancelled even after releasing the accelerator pedal.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-DIAG-
NOSTIC PROCEDURE (NO TOOLS)" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT- 9 3 , "SELF-DIAGNOSTIC RESULT MODE" , AT-
104, "Judgement Self-diagnosis Code" .
NO >> GO TO 2.
2. CHECK SYMPTOM
Check again. Refer to AT- 5 8 , "
Cruise Test - Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
3. CHECK TCM
1. Check TCM input/output signals. Refer to AT- 8 9 , "
TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Engine Speed Does Not Return to IdleACS00817
SYMPTOM:
When a shift-down is performed, the engine speed does not smoothly return to the idling speed.
DIAGNOSTIC PROCEDURE
1. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 1 3 , "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
2. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-DIAG-
NOSTIC PROCEDURE (NO TOOLS)" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT- 9 3 , "SELF-DIAGNOSTIC RESULT MODE" , AT-
104, "Judgement Self-diagnosis Code" .
NO >> GO TO 3.
SAT638A
TROUBLE DIAGNOSIS FOR SYMPTOMS AT-231
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Revision: 2005 July 2005 FX
Vehicle Does Not Decelerate by Engine BrakeACS0081D
SYMPTOM:
No engine brake is applied when the gear is shifted from the 2nd to 1st gear.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT- 9 3 , "
SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "TCM SELF-DIAG-
NOSTIC PROCEDURE (NO TOOLS)" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT- 9 3 , "SELF-DIAGNOSTIC RESULT MODE" , AT-
104, "Judgement Self-diagnosis Code" .
NO >> GO TO 2.
2. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT- 1 3 , "
Checking A/T Fluid" .
OK or NG
OK >> GO TO 3.
NG >> Refill ATF.
3. CHECK CONTROL LINKAGE
Check the control linkage.
Refer to AT- 2 3 5 , "Checking of A/T Position" .
OK or NG
OK >> GO TO 4.
NG >> Adjust control linkage. Refer to AT- 2 3 5 , "
Adjustment of
A/T Position" .
4. CHECK MANUAL MODE SWITCH
Check the manual mode switch. Refer to AT- 1 7 0 , "
DTC P1815 MANUAL MODE SWITCH" .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace damaged parts.
SAT638A
SCIA2119E
SHIFT CONTROL SYSTEM AT-235
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INSTALLATION
Note the following, and install in the reverse order of removal.
After installation is completed, adjust and check A/T position. Refer to AT- 2 3 5 , "Adjustment of A/T Posi-
tion" and AT- 2 3 5 , "Checking of A/T Position" .
Adjustment of A/T PositionACS002RR
1. Loosen nut of control rod.
2. Place PNP switch and selector lever in “P” position.
3. While pressing lower lever toward rear of vehicle (in “P” position direction), tighten nut to specified torque.
CAUTION:
Do not push the bracket.
Checking of A/T PositionACS002RS
1. Place selector lever in “P” position, and turn ignition switch ON (Do not start engine).
2. Check selector lever can be shifted to other than “P” position when brake pedal is depressed. Also check selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Check the selector lever stops at each position with the feel of engagement when it is moved through all the positions. Check whether or not the actual position the selector lever is in matches the position shown
by the shift position indicator and the transmission body.
5. The method of operating the lever to individual positions cor- rectly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with- out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Check the back-up lamps illuminate only when lever is placed in the “R” position. Check the back-up lamps does not illuminate
when selector lever is pushed against “R” position in the “P” or
“N” position.
8. Check the engine can only be started with the selector lever in the “P” and “N” positions.
9. Check transmission is locked completely in “P” position.
10. When selector lever is set to manual shift gate, check manual mode is displayed on combination meter. Shift selector lever to “+” and “-” sides, and check set shift position changes. : 26 N·m (2.7 kg-m, 19 ft-lb)
SCIA2119E
SCIA7465E
AT-238
A/T SHIFT LOCK SYSTEM
Revision: 2005 July 2005 FX
Diagnostic ProcedureACS002RW
SYMPTOM 1:
Selector lever cannot be moved from “P” position with key in ON position and brake pedal
applied.
Selector lever can be moved from “P” position with key in ON position and brake pedal released.
Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2:
Ignition key cannot be removed when selector lever is set to “P” position.
Ignition key can be removed when selector lever is set to any position except “P” position.
1. CHECK KEY INTERLOCK CABLE
Check the key interlock cable for damage.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace key interlock cable. Refer to AT- 2 4 0 , "
KEY INTERLOCK CABLE" .
2. CHECK SELECTOR LEVER POSITION
Check the selector lever position for damage. Refer to AT- 2 3 5 , "
Checking of A/T Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust control linkage. Refer to AT- 2 3 5 , "
Adjustment of A/T Position" .
3. CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH
1. Connect A/T device harness connector.
2. Turn ignition switch ON.
3. Selector lever is set in “P” position.
4. Check operation sound.
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
4. CHECK POWER SOURCE
1. Turn ignition switch ON. (Do not start engine.)
2. Check the voltage between A/T device harness connector termi- nal 1 and ground. Refer to AT- 2 3 7 , "
Wiring Diagram — AT —
SHIFT" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 5.
Condition Brake pedal Operation sound
When ignition switch is turned to
ON and selector lever is set in
“P” position. Depressed Yes
Released No
Condition Brake pedal Data (Approx.)
When ignition switch is turned to
ON. Depressed Battery voltage
Released 0V
SCIA2122E
AT-264
ON-VEHICLE SERVICE
Revision: 2005 July 2005 FX
7. Remove oil pan and oil pan gasket.
8. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, the frictional material (clutches, band) may
need replacement. A tacky film that will not wipe clean indicates
varnish build up. Varnish can cause valves, servo, and clutches
to stick and can inhibit pump pressure.
If frictional material is detected, perform A/T fluid cooler
cleaning. Refer to AT- 1 5 , "
A/T Fluid Cooler Cleaning" .
9. Support transmission assembly with a transmission jack. CAUTION:
When setting transmission jack, place wooden blocks to
prevent from damaging control valve with TCM and trans-
mission case.
10. Remove rear engine mounting member with power tool. Refer to AT- 2 7 0 , "
Removal and Installation (2WD
Models)" .
11. Remove tightening bolts for rear extension assembly and trans- mission case.
12. Tap rear extension assembly with soft hammer.
SCIA2308E
SCIA5199E
SCIA6941E
SCIA3432E
TRANSMISSION ASSEMBLY AT-271
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10. Remove crankshaft position sensor (POS) from transmission
assembly.
CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
Do not place in an area affected by magnetism.
11. Remove starter motor. Refer to SC-18, "
VQ35DE ENGINE
MODELS (2WD)" .
12. Remove fluid cooler tube.
13. Remove rear plate cover. Refer to EM-30, "
Removal and Installation (2WD Model)" .
14. Remove rear cover plate. Refer to EM-30, "
Removal and Installation (2WD Model)" .
15. Turn crankshaft, and remove the four tightening bolts for drive plate and torque converter.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
16. Support transmission assembly with a transmission jack. CAUTION:
When setting the transmission jack, be careful not to allow
it to collide against the drain plug.
17. Remove rear engine mounting member with power tool.
18. Remove air breather hose. Refer to AT- 2 6 8 , "
Removal and
Installation" .
19. Disconnect A/T assembly connector.
20. Remove A/T fluid charging pipe from transmission assembly.
21. Plug up openings such as the fluid charging pipe hole, etc.
22. Remove bolts fixing transmission assembly to engine assembly with power tool.
23. Remove transmission assembly from vehicle with a transmis- sion jack.
Secure torque converter to prevent it from dropping.
Secure transmission assembly to a transmission jack.
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check distance “A” to ensure it is within the reference value limit.
SCIA2155E
SCIA2288E
SCIA0499E
Distance “A”: 25.0 mm (0.98 in) or more
SAT017B
AT-272
TRANSMISSION ASSEMBLY
Revision: 2005 July 2005 FX
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing transmission assembly to the engine assembly,
attach the fixing bolts in accordance with the following standard.
Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT- 2 7 0 ,
"COMPONENTS" .
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
the front of the engine.
When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts.
After converter is installed to drive plate, rotate crankshaft
several turns and check to be sure that transmission rotates freely without binding.
Install crankshaft position sensor (POS). Refer to EM-30, "Removal and Installation (2WD Model)" .
After completing installation, check A/T fluid leakage, A/T fluid level, and the A/T positions of A/T. Refer to
AT- 1 2 , "
Changing A/T Fluid" , AT- 2 3 5 , "Adjustment of A/T Position" , AT- 2 3 5 , "Checking of A/T Position" .
Bolt No. 1 2 3 4
Number of bolts 1 5 2 2
Bolt length
“ ”mm (in) 55 (2.17) 65 (2.56) 65 (2.56) 35 (1.38)
Tightening torque
N·m (kg-m, ft-lb) 75
(7.7, 55) 55
(5.6, 41) 47
(4.8, 35)
SCIA3949E
SCIA2288E
AT-276
TRANSMISSION ASSEMBLY
Revision: 2005 July 2005 FX
24. Remove transmission assembly with transfer from vehicle.
Secure torque converter to prevent it from dropping.
Secure transmission assembly to a jack.
25. Remove transfer from transmission assembly. Refer to TF-44,
"Removal and Installation" .
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a transmission, be sure to
check distance “A” to ensure it is within the reference value limit.
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
When installing transmission assembly to the engine assembly, attach the fixing bolts in accordance with
the following standard.
For VQ35DE models
For VK45DE models
*: No.2 bolt also secures A/T fluid charging pipe.
SCIA2203E
Distance “A”
VQ35DE models: 25.0 mm (0.98 in) or more
VK45DE models: 22.0 mm (0.87 in) or more
SAT017B
Bolt No. 1 2 3 4
Number of bolts 1 5 2 1
Bolt length
“ ”mm (in) 55 (2.17) 65 (2.56) 35 (1.38) 40 (1.57)
Tightening torque
N·m (kg-m, ft-lb) 75
(7.7, 55) 47
(4.8, 35) 34
(3.5, 25)
SCIA4600E
Bolt No. 1 2* 3
Number of bolts 5 1 4
Bolt length
“ ”mm (in) 70 (2.76) 70 (2.76) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb) 11 3
(12, 83) 74.0
(7.5, 55)
SCIA4601E