2005 Hyundai Getz Owner's Manual

6- 24 DO-IT-YOURSELF MAINTENANCE
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SG200A1-E FUSIBLE LINKS The fusible link prevents damage to the wiring harness in the event of an elec-trical system malfunction. Failure of a fusiblelink is indicative of a serious overload condition having occurred andtherefore the electrical system should be checked by a Hyundai authorised repairer before a replacement link isfitted.
WARNING:
Under no circumstances should afusible link be replaced with any- thing other than a new link of the same rating. The use of higher ratedlinks or other means of connecting the circuit will create a potential fire hazard.G200B01E-EAT INDIVIDUAL CIRCUIT FUSES The fuse box containing the individual circuit fuses will be found in the back-side of multi box located in the right side of driver. The multi box is removed by pulling lightly and then releasing the lid.A fuse rating grid will be found on the reverse side of the cover. In the event of fuse failure, the fuse should be re-placed with one of equivalent rating. A fuse removal tool is provided within the fuse box to facilitate replacement.In the event of a replacement fuse failing shortly after installation a mal- function within the circuit protected bythat fuse is indicated. The circuit should be checked by a Hyundai authorised repairer at the first available opportu-nity. HTB180-D
HTB223
WARNING:
The use of replacement fuses having a higher rating than specified or other means of connecting the circuit willcreate a potential fire hazard.

DO-IT-YOURSELF MAINTENANCE 6- 25
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o If battery electrolyte is spilled onto
skin or into eyes, the effected area must be flushed with copiousamounts of water and medical assis- tance sought.
o If battery electrolyte is ingested, copious amounts of water or milkfollowed by an ant-acid (raw egg or milk of magnesia) must be drunk.Vomiting should not be induced and medical assistance must be sought.
o Batteries must only be charged in well venti-lated areas from whichnaked lights or sources of sparks are excluded.
o Ensure that children, pets or other unauthorized persons are kept awayfrom batteries.
o Do not allow anything to bridge the positive (+) and negative (-) termi-nals of the battery.
o Never invert the battery. The battery fitted during production is of the "Maintenance Free" type.
SG210A1-E BATTERY MAINTENANCE
WARNING:
Motor vehicle batteries contain sulphuric acid which is corrosive and poisonous. Hydrogen gas isemitted from the battery which is explosive when combined with oxy- gen. The following precautions mustbe strictly observed to avoid per- sonal injury or damage to the ve- hicle.
HTB165 SG220A1-E ELECTRIC COOLING FANS
WARNING:
The cooling fan is controlled by en- gine coolant temperature and maysometimes operate even when the engine is not running. Use extreme caution when working near theblades of the cooling fan so that you are not injured by a rotating fan blade. As the engine coolant tem-perature decreases, the fan will auto- matically shut off. This is a normal condition. The engine cooling fan should operate before the temperature gauge reachesthe upper portion of the scale and the condenser fan should operate when- ever the air conditioning is in use.

6- 26 DO-IT-YOURSELF MAINTENANCE
HTB287
SG230B1-E POWER STEERING HOSES Power steering hoses should be checked for damage, deterioration andleakage at each service.
steering fluid level is between the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from power steering pump may be heard immediatelyafter the engine is started in extremely
cold condition (below -4°F). If the noise stops during warm up, there isno abnormal function in the system. This is due to a power steering fluid characteristic in extremely cold con-ditions. FLUID RECOMMENDATION Only automatic transmission fluid meet- ing the specification of Dexron 2 shouldbe used in the power steering system.
G300A01TB-GAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning lamp illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described.
SG230A2-E POWER STEERING FLUID LEVEL The power steering fluid level should be checked daily.To check the power steering fluid level, be sure the ignition is "OFF", then check to make certain that the power
HTB163

DO-IT-YOURSELF MAINTENANCE 6- 27
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5. Open the bonnet.
6. Draw the vertical line (through the
center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw the horizontal paral- lel line at 1.18 in. (30 mm ) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. HTB269
Horizontal Aiming
Vertical Aiming
G290A01FC-EAT HEADLIGHT AIMING ADJUST- MENT Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 118 in. (3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tyre,jack, and tools).
4. Clean the head lights lens and turn
on the headlight (low beam). WARNING:
Be sure to carefully wipe away anywater drained out in this manner, because the fuel mixed in the water might be ignited and result in a fire.
1. Remove the engine cover.
2. Disconnect the air intake hose from air cleaner cover.
3. Loosen the drain plug at the bottom
of the fuel filter.
4. Tighten the drain plug when water no longer comes out.
5. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started.If in doubt, consult your nearest Hyundai authorised repairer.
G300B01FC

6- 28 DO-IT-YOURSELF MAINTENANCE
the center of headlights. SPECIFICATIONS: "H" Horizontal center line of headlights from ground. : 26.8 in.(656 mm) "W" Distance between each headlightcenter. : 43.3 in. (1,100 mm) "L" Distance between the headlights and the wall that the lights are testedagainst. : 118 in. (3,000 mm). G270A01TB-EAT REPLACING LIGHT BULBS Headlight Bulb In the event of bulb failure being expe- rienced, ensure that the relative lighting circuit is turned off prior to attempting toreplace the bulb. The illustrations on the following page will assist in locating and removing the various bulbs. En-sure that the replacement bulb has the same cap configuration and wattage as the original.
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CAUTION:
Keep the lamps out of contact with petroleum product, such as oil, gaso- line, etc.
If the vehicle has had front body re- pairer and the headlight assembly has been replaced, the headlight aiming should be checked using the aimingscreen as shown in the illustration. Turn on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis
of light is parallel to center line of the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show
G290B01TB-EAT Adjustment After Headlight As- sembly ReplacementG290B01L
L
W
H
H Cut-off line
Ground line
"P"
Horizontal line0.59in. (15mm)
1.18 in. (30mm) Vertical line

DO-IT-YOURSELF MAINTENANCE 6- 29
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HTB183
HTB268HTB184
Replacement instructions:
1. Allow the bulb to cool. Wear eye
protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the head-light.
4. Remove the dust cover. 5. Push the bulb spring for removing
the headlight bulb. 6. Remove the protective cap from the
replacement bulb and install the new bulb by matching the plastic basewith the headlight hole. Install the dust cover after retightening the bulb spring and reconnect the power cord.
7. Use the protective cap and carton to dispose of the old bulb.
8. Check for proper headlight aim.
WARNING
The halogen bulb contains gas un-der pressure and if impacted couldshatter, resulting in flying fragments. Always wear eye protection when servicing the bulb. Protect the bulbagainst abrasions or scratches and against liquids when lighted. Turn on the bulb only when installed in aheadlight. Replace the headlight if damaged or cracked. Keep the bulb out of the reach of children and dis-pose of the used bulb with care.

6- 30 DO-IT-YOURSELF MAINTENANCE
G270B01TB-GAT Front Turn Signal light / Position Light
1. Disconnect the power cord from the
bulb.
2. Replace to the new bulb. HTB285G270C01TB-GAT Luggage Compartment Light
HTB282
1. Remove the cover with a (-) driver.
2. Disconnect the power cord.
3. Replace to the new bulb. HTB283
HTB284
G270D01TB-GAT Rear Combination Light
HTB270

DO-IT-YOURSELF MAINTENANCE 6- 31
HTB278
3. Replace to the new bulb.
HTB277
1. Remove the cover with a (+) driver
2. Disconnect the power cord.
3. Replace to the new bulb. (1) Stop/Tail Light (2) Turn Signal Light (3) Back-up Light HTB272G270E01A-GAT Side Repeater (If Installed)
(1) (2)
(3)
1. Push the cover toward the front ofvehicle and remove it.
2. Disconnect the power code.
G270E01A