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CHECKING THE BRAKES
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G120A01A-AAT
G120B01A-AATChecking the Brake Fluid LevelCAUTION:Because brakes are essential to the safe
operation of the car, it is suggested that they
be checked and inspected by your Hyundai
dealer. The brakes should be checked and
inspected for wear at those intervals speci-
fied in the vehicle maintenance schedule in
Section 5.
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WARNING:
Use caution when handling brake fluid. It
can damage your vision if it gets into your
eyes. It will also damage your vehicle's paint
if spilled on it and not removed immediately.
G120D01A-AATTo Check the Fluid Level
G120E02A-AATAdding Brake Fluid
G120C02A-AATRecommended Brake FluidUse only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking
system. Follow the instructions printed on the
container.
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the
side of the reservoir. If the level is at or below
the "MIN" mark, carefully add fluid to bring it up
to "MAX". Do not overfill.
HLC5035
WARNING:
Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than
required. This will avoid entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
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CHECKING THE CLUTCH FLUID
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G130B02A-AATTo Replace the FluidRecommended brake fluid conforming to DOT 3
or DOT 4 specification should be used. The
reservoir cap must be fully tightened to avoid
contamination from foreign matter or moisture.NOTE:Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will result.
WARNING:
Use caution when handling brake fluid. It
can damage your vision if you get it in your
eyes. It will also damage your vehicles paint
if spilled on it and not removed immediately.
G130A01A-AATTo Check the Clutch FluidThe clutch fluid level in the master cylinder
should be checked when performing other un-
der hood services. The system should be
checked for leakage at the same time.
Check to make certain that the clutch fluid level
is between the "MAX" and "MIN" level markings
on the fluid reservoir. Fill as required. Fluid loss
indicates a leak in the clutch system which
should be inspected and repaired immediately.
Consult your Hyundai dealer.
HLC5036
AIR CONDITIONER CAREG140A01A-AATKeeping the Condenser CleanThe air conditioner condenser (and engine ra-
diator) should be checked periodically for accu-
mulation of dirt, dead insects, leaves, etc. These
can interfere with maximum cooling efficiency.
When removing such accumulations, brush or
hose them away carefully to avoid bending the
cooling fans.
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CHANGING THE AIR CONDITIONER
FILTER
G140D02A-AATChecking the Compressor Drive BeltWhen the air conditioning is being used regular-
ly, the compressor drive belt tension should be
checked at least once a month with the engine
turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If the belt is too
loose, have it adjusted by your Hyundai dealer.CRANK PULLEY
G140D01A
A/C
TENSION PULLEY0.315 in.
(8mm)
HLC2096 B145A02A-GAT
(For Evaporator and Blower Unit)
(If Installed)The air conditioner filter is located in front of the
evaporator unit behind the glove box.
It helps to decrease the amount of pollutants
entering the car.
1. Open the glove box and by pushing at the
outside of adjusting pin (1) first and then
sliding the adjusting pin (2) in makes it easier
to remove adjusting pin.
G140C01A-AATLubricationTo lubricate the compressor and the seals in the
system, the air conditioner should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air con-
ditioning system is not otherwise in use.G140B01A-AATChecking the Air Conditioner Opera-
tion1. Start the engine and let it run at fast idle for
several minutes with the air conditioner set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:
Running the air conditioning system for ex-
tended periods of time with a low refrigerant
level may damage the compressor.
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(1) (2)
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HLC2097
2. Remove the cable and the wiring from the
filter cover.
HLC2098
3. Remove the filter cover by pushing the upper
end of the filter cover.
HLC2099
4. Replace the two filters.
5. Installation is the reverse order of disassem-
bly.
CAUTION:
Be sure to install the air conditioner filter in
the direction of the arrow sign. Otherwise, it
may cause noise or deterioration.
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CHECKING THE FREE-PLAYG150A01A-AATSteering WheelTo check the steering wheel free-play, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the free-play. If the free-play is greater than
specified, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.
HLC50081.18 in.
(30 mm)
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CHECKING BRAKE PEDAL
CLEARANCE
G170A01A-AATBrake PedalWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in resis-
tance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.
HXGS508
0.12 ~ 0.31 in.
(3 ~ 8 mm)
G180A01A-AATYou need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted or
repaired if necessary.
G180A01L
1.78 in. (45.1 mm)
G160A01A-AATClutch PedalWith the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This
is the clutch pedal free-play. The free-play should
be within the limits specified in the illustration
below. If it is not, have it inspected by your
Hyundai dealer and adjusted or repaired if nec-
essary.
G160A01E
0.24 ~ 0.51 in.
(6 ~ 13 mm)
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CHECKING AND REPLACING
FUSES
CHECKING DRIVE BELTSG190A01A-AATDrive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
Water Pump Pulley
Alternator
Pulley
Crankshaft Pulley0.2~0.24 in.
(5.1~6 mm)
HTB186G200A01A-AAT
Replacing a Fusible LinkA fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre-
venting damage to the entire wiring harness.
(This could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box for
easy inspection.
G200A01A
Open-
ReplaceGood
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the same
or lower amperage rating. Never use a piece
of wire or a higher-rated fusible link. This
could result in serious damage and create a
fire hazard.
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CAUTION:
An open fuse indicates that there is a prob-
lem in the electrical circuit. If you replace a
fuse and it blows as soon as the accessory
is turned on, the problem is serious and
should be referred to a Hyundai dealer for
diagnosis and repair. Never replace a fuse
with anything except a fuse with the same or
a lower amperage rating. A higher capacity
fuse could cause damage and create a fire
hazard.
G200B02L
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GoodOpen - Replace
G200B01A-AATReplacing Accessory FusesThe fuse box for the lights and other electrical
accessories will be found low on the dashboard
on the driver's side. Inside the box you will find
a list showing the circuits protected by each
fuse.
If any of your car's lights or other electrical
accessories stop working, a blown (open) fuse
could be the reason. If the fuse has opened, you
will see that the metal strip inside the fuse has
melted through. If you suspect a blown fuse,
follow this procedure:
HLC4002
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you (a
small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have opened.
HLC4003
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai deal-
er. If you do not have a spare fuse, you may
be able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
NOTE:See page 6-32 for the fuse panel descrip-
tions.
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CHECKING THE BATTERY!
G210A01A-AAT
WARNING:
When working with batteries, carefully ob-
serve the following precautions to avoid se-
rious injuries.o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as pos-
sible.
While batteries are being charged (either by a
battery charger or by the vehicle's alternator),
they produce explosive gases. Always observe
these warnings to prevent injuries from occur-
ring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.
D010B01A
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
G210B02A-AATChecking the BatteryKeep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should
be removed using a solution of household bak-
ing soda and warm water. After the battery
terminals are dry, cover them with a light coating
of grease.
WARNING:
Always read the following instruc-
tions carefully when handling a
battery.
Keep lighted cigarettes and all
other flames or sparks away from
the battery.
Hydrogen, which is a highly com-
bustible gas, is always present in
battery cells and may explode if
ignited.
Keep batteries out of the reach of
children because batteries con-
tain highly corrosive SULFURIC
ACID. Do not allow battery acid to
contact your skin, eyes, clothing
or paint finish.
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