2005 DODGE SPRINTER belt

216 MAINTAINING YOUR VEHICLELegend For Engine Compartment
1. Windshield washer system fluid reservoir.
2. Maintenance indicator for air cleaner element (Optional).
3. Oil dipstick.
4. Oil filler neck.
5. Ribbed V-belt. Auxiliary drive (Optional) refer to “Auxiliary
drive“. 6. Fuel filter with water separator.
7. Hydraulic brake fluid reservoir.
8. Coolant reservoir.
9. Battery
The auxiliary battery is located underneath the
front passenger seat (optional equipment).
10. Fuse box (These special fuses should only be replaced at by
an authorized Sprinter Dealer).

218 MAINTAINING YOUR VEHICLEDisposal of Service ProductsDispose of service products and of parts which come
into contact with them (e.g. filters) in an
environmentally responsible manner. Comply with
applicable bars and regulations.EMISSION RELATED COMPONENT WARRANTY
STATEMENTThe Manufacturer warrants to the original and each
subsequent owner of a Sprinter heavy-duty on
highway diesel engine that:
(1) the engine was designed, built and equipped so as
to conform at the time of sale with the applicable
regulations adopted by the Federal Environmental
Protection Agency, and
(2) the emission control system of such engine is free
from defects in materials and workmanship which
would cause it not to conform with those regulations
for a period of use of five years or 100 000 miles or
3 000 hours of engine operation, whichever occurs
first.
REGULAR CHECKSThe following checks should be performed at regular
intervals (for example once a week or each time the
vehicle is refueled):
 Windshield cleaner system – fluid reservoir.
 Air strainer, in vehicles with an air strainer element maintenance indicator (optional equipment).
 Engine oil level.
 Checking ribbed V-belt.
 Hydraulic brake system, clutch mechanism fluid level.
 Coolant level.
 Tire and spare wheel condition and pressures of the same. For more information, refer to "Wheels and
Tires".
 Vehicle lighting.

222 MAINTAINING YOUR VEHICLERibbed V-BeltThe ribbed V-belt drives the accessories, such as
generator, coolant pump and hydraulic steering pump.
The ribbed V-belt is automatically kept tensioned.
Check the state of the ribbed V-belt regularly, such as
at every engine oil level check.
The belt must not be damaged, worn, oiled or glazed.
There must be no cracks in the belt running surface.
Replace damaged belts.
Hydraulic Brake System, Clutch Mechanism Fluid
Level1. Brake fluid reservoir
Brake fluid level must be between the MIN and MAX
marks in the reservoir (1).
If the brake fluid is below the MIN mark, there may be
a fault in the hydraulic system. Have the system
checked as soon as possible by an authorized Sprinter
Dealer.

234 MAINTAINING YOUR VEHICLECorrosion protection, such as anticorrosion wax
should be applied to the engine compartment after
every engine cleaning. Before applying, all control
linkage bushings and joints should be lubricated. The
poly-V-belt and all pulleys should be protected from
any wax.Vehicle WashingDo not use hot water or wash your vehicle in direct
sunlight. Use only a mild car wash detergent.
Thoroughly spray the vehicle with a diffused jet of
water. Direct only a very weak spray towards the
ventilation intake. Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a
chamois. Do not allow cleaning agents to dry on the
finish.
Due to the width of the vehicle, prior to running the
vehicle through an automatic car wash, fold back the
outside mirrors to prevent them from getting
damaged.
In the winter, thoroughly remove all traces of road salt
as soon as possible. When washing the underbody, do not forget to clean
the inner sides of the wheels.
Ornamental MoldingsFor regular cleaning and care of very dirty chrome-
plated parts, use a chrome cleaner.Headlamps, Taillamps, Identification Lamps, Turn
Signal LensesUse a mild car wash detergent with plenty of water.
To prevent scratches, never apply strong force and use
only a soft, non-scratchy cloth when cleaning the
lenses. Do not attempt to wipe dirty lenses with a dry
cloth or sponge.
WARNING!
Dirty or iced-up steps and entrances create a risk
of slipping or falling.
Keep steps, entrances and footwear free from dirt
(e.g. mud, clay, snow and ice).

MAINTAINING YOUR VEHICLE 237
7
Cup HolderUse a gentle dishwashing detergent or mild detergent
for delicate fabrics as a washing solution. Wipe with a
cloth moistened in lukewarm solution. Do not use
scouring agents.Seat BeltsThe webbing must not be treated with chemical
cleaning agents. Use only clear, lukewarm water and
soap. Do not dry the webbing at temperatures above
176
°F (+80
°C) or in direct sunlight.
Headliner and Shelf Below Rear WindowClean with soft bristle brush, or use a dry-shampoo
cleaner in case of excessive dirt.
UpholsteryUsing aftermarket seat covers or wearing clothing that
have the tendency to give off coloring (e.g. when wet
etc.) may cause the upholstery to become permanently
discolored. By lining the seats with a proper
intermediate cover, contact discoloration will be
prevented.
Leather Upholstery
Wipe leather upholstery with a damp cloth and dry
thoroughly or clean with a leather care product.
Exercise particular care when cleaning perforated
leather as its underside should not become wet.
Cloth Upholstery
Clean with soft bristle brush, or use a dry-shampoo
cleaner in case of excessive dirt.
Tex Upholstery
Pour an interior care product onto soft lint-free cloth
and apply with light pressure.Hard Plastic Trim ItemsPour an interior care product onto soft lint-free cloth
and apply with light pressure.
WARNING!
Do not bleach or dye seat belts as this may severe-
ly weaken them. Due to this treatment they may
not be able to provide adequate protection. For ex-
ample, in a crash the belts can be torn.

270 MAINTENANCE SCHEDULES
M A I
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S8
Additional Maintenance WorkAutomatic transmission once only at 80,000 miles/
128000km
Oil and filter change
During every second maintenance service
Air cleaner without maintenance indicator:
Air cleaner filter element renewal
Check poly-V-belt for wear and signs of damage
During every sixth maintenance service
Rear axle
Additional Maintenance Work After ... YearsEvery 2 years
Change brake fluid
Every 3 years
Air cleaner filter element renewal
(note installation date
)
Every 15 years or 100,000 miles
Coolant renewal
Note coolant composition

INDEX
10
AA Special Note Concerning Vehicle Alteration . . . . 194
Acceleration Skid Control . . . . . . . . . . . . . . . . . . . . . 164 Deactivating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Warning Lamp . . . . . . . . . . . . . . . . . . . . . . . . 143, 166
Acceleration Skid Control (ASR) . . . . . . . . . . . . 166, 167
Air Conditioner for the Rear Passenger Compartment
125 Air Recirculation . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Air Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Air Conditioning Climate Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Rear Passenger Compartment . . . . . . . . . . . . . . . 124
Air Conditioning, Regulated . . . . . . . . . . . . . . . . . . . 122
Air Filter Restriction Indicator. . . . . . . . . . . . . . . . . . 219 Air Recirculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Air Vents
Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Airbag and Belt Tensioners . . . . . . . . . . . . . . . . . . . . . 49
Airbag Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Alarm Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Anti-Lock Brake System (ABS) Indicator Lamp . . . 161
Appearance and Care . . . . . . . . . . . . . . . . . . . . . . . . . 231
Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
ASSYST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

278 INDEXASSYST Maintenance Computer . . . . . . . . . . . . . . . 110
Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . . 19
Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . 145Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . . 146
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Gear Selector Lever Position . . . . . . . . . . . . . . . . . 147
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Selector Lever Manually Unlocking. . . . . . . . . . . 150
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Auxiliary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Auxiliary Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 137
Auxiliary Heater Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Timer Auxiliary Heater (Water and Air Heater) 132
Tips for Coping with Problems . . . . . . . . . . . . . . 138BBatteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . 228
Disconnecting the Battery . . . . . . . . . . . . . . . . . . . 227
Reconnecting the Battery . . . . . . . . . . . . . . . . . . . . 228
Replacing Batteries in Remote Keyless Entry . . . . 22
Battery Charge Indicator Lamp . . . . . . . . . . . . . . . . . 104 Belt Tensioners
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Belt Tensioners and Airbag . . . . . . . . . . . . . . . . . . . . . 49
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . . . 185
Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . . . 193
Brake Assist System (BAS) . . . . . . . . . . . . . . . . . . . . . 169
Brake fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 157
Brake Pad Wear Indicator. . . . . . . . . . . . . . . . . . . . . . 156
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake System, Anti-Lock . . . . . . . . . . . . . . . . . . . . . . 162
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Bulbs Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
CCapacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Care of Vehicle