4 INTRODUCTIONINTRODUCTIONThis manual provides information needed to operate
and understand the vehicle and its components.
Additional detailed information is contained in the
Owner’s Warranty Information Book and the Sprinter
Service Booklet.
Sprinter vehicles are equipped with a variety of
components. Not all of the information contained in
this manual applies to every vehicle.
IMPORTANT: Descriptions and specifications in this
manual were in effect at the time of printing.
For your reference, keep this manual in the vehicle at
all times. DaimlerChrysler Vans LLC reserves the right to
discontinue models and to change specifications or
design at any time without notice and without
incurring any obligation. Descriptions and
specifications contained in this publication provide no
warranty, expressed or implied, and are subject to
revisions and publication of new editions without
notice.
WARNING!
Be sure to read the Operating Instructions. Other-
wise you may not be aware of certain risks and
could injur yourself or others.
WARNING!
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemi-
cals known to the State of California to cause
cancer and birth defects or other reproduction
harm. In addition, certain fluids contained in ve-
hicles, and certain products of component wear,
contain chemicals known to the State of Califor-
nia to cause cancer and birth defects or other re-
productive harm.
88 UNDERSTANDING YOUR INSTRUMENT PANEL
Upper Air Vents . . . . . . . . . . . . . . . . . . . . . . . . . 120Heated Rear Window (Optional) . . . . . . . . . . . 121Windshield Heater (Optional) . . . . . . . . . . . . . 121Residual Engine Heat Utilization (REST) . . . . 122
Air Conditioning, Regulated (Optional) . . . . . . 122Climate Control (on Vehicles with Air
Conditioning) . . . . . . . . . . . . . . . . . . . . . . . . . . . 123Dehumidification
(on Vehicles with Air Conditioning) . . . . . . . . 124Air Conditioner for the Rear Passenger
Compartment (Optional) . . . . . . . . . . . . . . . . . 125Air Recirculation . . . . . . . . . . . . . . . . . . . . . . . . 126Air Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Electric Blower (Optional) . . . . . . . . . . . . . . . . . . . 128
Heater Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Auxiliary Heater – Water or Air Heater
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Auxiliary Heater Switch . . . . . . . . . . . . . . . . . . 132Timer Auxiliary Heater . . . . . . . . . . . . . . . . . . . 132Settings with the Auxiliary Heater
switched on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Auxiliary Heat Exchanger in Load
Compartment, only with Auxiliary Heater
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Auxiliary Heater – Tips for Coping with
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
96 UNDERSTANDING YOUR INSTRUMENT PANELClockActivate the multi-function indicator, refer to "Multi-
Function Indicator".
Button I – to reverse the time adjustment/
switch between hours and minutes (1)
Button ç – to turn the time back (2)
Button æ – to advance the time (3) To switch between Time and Outside Temperature
Display (Optional)
Press the
I button briefly.
If button I is pressed twice within one second, the
display will revert to the original mode after
20 seconds.
To Adjust the Time
Call up time display:
1. Press button I and hold – the hours display will
flash.
To change the time by one hour = briefly press
button æ or ç .
To change the time by several hours = press and
hold button æ or ç .
2. Briefly press button I – the minutes display will
flash.
To change the time by one minute = briefly press
button æ or ç .
To change the time by several minutes = press and
hold button æ or ç .
3. Briefly press button I – the set time is accepted.
UNDERSTANDING YOUR INSTRUMENT PANEL 137
4
NOTE: Only on vehicles with automatic heater
control/regulated air conditioner:
Before switching on the heater or entering the switch-
on time, the temperature control (1) must be set to
maximum heater output (as illustrated).
Set the air distribution control (3) as required between
Y and Z .AUXILIARY HEAT EXCHANGER IN LOAD
COMPARTMENT, ONLY WITH AUXILIARY HEATER
(OPTIONAL)
The auxiliary heat exchanger switch
is located on the right next to the
steering column. To switch on at blower speed 1:
Press the upper section, the left-hand indicator lamp in
the switch lights up.
To switch on at blower speed 2:
Press the lower section, the right-hand indicator lamp
in the switch lights up.
To switch off :
Press the switch to the middle position.
Operation is only possible when the key is turned to
position 2 in the ignition lock.
NOTE:
The auxiliary heat exchanger in the load
compartment should be switched off at coolant
temperatures below 176 °F (+80 °C) to quickly de-fog
and de-ice the windshield and front side windows.
STARTING AND OPERATING 173
5
STEERINGWhen the engine is not running, there is no power
assistance for the steering. Greater force will be
required to steer the vehicle.WHEELS AND TIRESCheck tires regularly for even tread wear, tread depth
(note legal requirements) and signs of external
damage.
Only use wheels and tires of the same size, make and
pattern.
Do not install tires that are not approved for the size
and type of wheel installed or the vehicle itself. Only
use those wheel sizes which were delivered to you by
your authorized Sprinter Dealer.
Use only wheels and tires which have been tested and
approved by the vehicle manufacturer. Break in new tires at moderate speeds for a distance of
about 65 miles (about 100 km).
CAUTION!
Power take off must not exceed 10 kW. Exceeding
the power take off may cause damage to the
auxiliary drive and/or ribbed V-belt.
WARNING!
Fitting other wheel sizes to the vehicle will change
the vehicle’s handling characteristics and may
lead to an accident resulting in severe personal in-
juries, death and property damage.
Only certain tires meeting the tire size/load/speed
rating specifications contained in the Tire
Pressure Tables at the end of this chapter are
certified to conform to FMVSS 120 for the Sprinter
vehicle at this time. Please check your side walls
of your originally equipped tires for specific
makes/sizes, and speed load ratings when you
need to replace your tires.
To prevent accident, injury or possible death, use
only the correct tires for your tire replacement.
Do not use retreaded/ remolded tires. This process
does not always permit previous damage to be
detected. Therefore vehicle safety cannot be
guaranteed if retreaded/remolded tires are fitted
.
176 STARTING AND OPERATINGThe vehicle’s safety on the road depends to a great
extent on tire condition and correct tire pressure.
If tire pressures are too high or too low, handling
characteristics will be adversely affected and fuel
consumption and tire wear will increase. Check tire
pressures regularly (each time the vehicle is refueled).
Check tire pressures (including the spare wheel) with
the tires cold. The pressure difference between the tires
on a single axle should not exceed 1.5 psi (10 kPa). If
tire pressure in individual tires is too low: check the
valves, wheels and tires for signs of leaks.
After a period of fast driving, or in hot weather, tire
pressures can increase by as much as 14.5 psi (100 kPa).
Never release air from a warm tire or else the tire
pressure will be too low. NOTE:
Tire pressure changes by about 1.5 psi (10 kPa)
for every 18
°F (+10
°C) change in air temperature. For
this reason, do not release pressure from tires when
they are warm.
Remember to allow for this when checking tire
pressures indoors, particularly in winter.
Example:
Room temperature: about 68
°F (+20
°C)
Outside temperature: about 32
°F (0
°C)
Required tire pressure, specified tire pressure 3 psi
(20 kPa).
Information on tires can be obtained from any
authorized Sprinter Dealer.
WARNING!
Correct the tire pressures before loading the
vehicle fully. If the tire pressure is too low driving
safety and tire mileage are decreased.
198 WHAT TO DO IN EMERGENCIESCHANGING THE TIREIf you get a flat tire while driving, gradually decrease
your speed. Hold the steering wheel firmly and slowly
move to a safe place on the side of the road. The
pressure of the spare wheel always has to be checked
regularly (at least after every tenth time at the filling
station).
WARNING!
Only certain tires meeting the tire size/load/speed
rating specifications contained in the Tire Pres-
sure Tables are certified to conform to FMVSS 120
for the Sprinter vehicle at this time. Please check
your side walls of your originally equipped tires
for specific makes/sizes, and speed load ratings
when you need to replace your tires.
To prevent accident, injury or possible death, use
only the correct tires for your tire replacement.
WARNING!
The jack is designed exclusively for jacking up the
vehicle at the jack take-up brackets built into ei-
ther side of the vehicle. To help avoid personal in-
jury, use the jack only to lift the vehicle during a
wheel change. Never get beneath the vehicle
while it is supported by the jack only.
Keep hands and feet away from the area under the
lifted vehicle. Always firmly set parking brake
and block wheels before raising vehicle with jack.
Do not disengage parking brake while the vehicle
is raised.
Always use the jack on a level surface.
Do not change wheels on either steep uphill or
downhill grades. Be sure that the jack arm end is
fully seated in the jack take-up bracket. The
vehicle may begin to move and fall from the jack
which could cause serious or fatal personal injury
and property damage.
Always lower the vehicle onto sufficient capacity
jack stands before working under the vehicle.
278 INDEXASSYST Maintenance Computer . . . . . . . . . . . . . . . 110
Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . . 19
Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . 145Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . . 146
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Gear Selector Lever Position . . . . . . . . . . . . . . . . . 147
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Selector Lever Manually Unlocking. . . . . . . . . . . 150
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Auxiliary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Auxiliary Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 137
Auxiliary Heater Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Timer Auxiliary Heater (Water and Air Heater) 132
Tips for Coping with Problems . . . . . . . . . . . . . . 138BBatteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . 228
Disconnecting the Battery . . . . . . . . . . . . . . . . . . . 227
Reconnecting the Battery . . . . . . . . . . . . . . . . . . . . 228
Replacing Batteries in Remote Keyless Entry . . . . 22
Battery Charge Indicator Lamp . . . . . . . . . . . . . . . . . 104 Belt Tensioners
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Belt Tensioners and Airbag . . . . . . . . . . . . . . . . . . . . . 49
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . . . 185
Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . . . 193
Brake Assist System (BAS) . . . . . . . . . . . . . . . . . . . . . 169
Brake fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 157
Brake Pad Wear Indicator. . . . . . . . . . . . . . . . . . . . . . 156
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake System, Anti-Lock . . . . . . . . . . . . . . . . . . . . . . 162
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Bulbs Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
CCapacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Care of Vehicle