2005 DODGE SPRINTER fuel cap
[x] Cancel search: fuel capPage 130 of 288
130 UNDERSTANDING YOUR INSTRUMENT PANELAUXILIARY HEATER – WATER OR AIR HEATER
(OPTIONAL)
NOTE: The auxiliary heater (water or air heating
device) can be used whether or not the engine is
running.
After you have filled your vehicle’s gas tank with
winterized diesel fuel for the first time, it is
recommended that you operate the auxiliary heater
before beginning a journey or operating the heater
continuously so that any summer diesel fuel left in the
auxiliary heater can combust.
Before switching the auxiliary heater on make sure that
that the battery is sufficiently charged and that there is
enough fuel in the tank. At least a quarter of the tank
should be filled up. See Fuel Gauge.
WARNING!
The auxiliary heating must not be operated at gas
stations due to the risk of fire and explosion. For
this reason, switch off the auxiliary heating before
refuelling.
Auxiliary heaters emit fumes when in operation,
including carbon monoxide.
Inhaling carbon monoxide is a health hazard and
can result in unconsciousness and death.
For this reason, do not operate auxiliary heating in
enclosed spaces without ventilation or an
extractor system, e.g. in a garage. Otherwise you
could endanger yourself and others.
Always keep the ground under the vehicle as clear
as possible so that the auxiliary heater can receive
enough combustion air and exhaust fumes can
escape. Otherwise you could endanger yourself
and others.
WARNING!
Vehicles for transporting hazardous goods:
Observe the relevant safety regulations.
Page 140 of 288
140 STARTING AND OPERATING
Deactivating the Acceleration Skid
Control (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Brake Assist System (BAS)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 169Indicator Lamp Electronic Stability Program
(ESP) (type 2500 vehicles only) . . . . . . . . . . . . 170Electronic Stability Program (ESP)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 171
Auxiliary Drive (Optional) . . . . . . . . . . . . . . . . . . 172
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 173Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175Hydroplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175Tire Pressures of Loaded Vehicle in PSI (kPa) . . . 177Vehicle type 2500 C/HC/SHC . . . . . . . . . . . . 177Vehicle type 3500 C/HC/SHC . . . . . . . . . . . . 177Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178
Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 179Fuel Filter with Water Separator . . . . . . . . . . . 180Diesel Fuels for Use at Very Low
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Programmed Top Speed (Optional) . . . . . . . . . . 182
Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 183
Draining Fuel Filter with Water Separator . . . . . 184Bleeding the Diesel Fuel Syst em . . . . . . . . . . . 185
Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 186
Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 186Electrical Connections (Optional) . . . . . . . . . . 186Vehicle and Trailer Weights and Ratings . . . . 187Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 187Checking Weights of Vehicle and Trailer . . . . 188Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 188Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 189Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 191
Emissions Control System (Catalytic Converter) 192
Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . 192
Fording (Wading Capability) . . . . . . . . . . . . . . . . 192
Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 193A Special Note Concerning Vehicle
Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Page 181 of 288
STARTING AND OPERATING 181
5
The following information can be used as a reference,
if adding of kerosene becomes necessary. The mixing
ratios shown refer to the total mixture.
Ambient temperature:
14 °F to –4 °F (–10 °C to –20 °C)No. 2 Diesel Fuel: 70%
Kerosene: 30%
Ambient temperature:
below –4 °F to (–20 °C)No. 2 Diesel Fuel: 50 %
Kerosene: 50 %
Even in extreme climatic conditions, the maximum
mixture ratio should not exceed 50 %.
Adding of kerosene to No. 1 diesel fuel is not
recommended even at low temperatures.Do not blend other specific fuel additives with diesel fuel
except for fuel flow improver. They only result in unnecessary
cost, and may be harmful to the engine operation.
REFUELING1. Fuel filler neck
2. Fuel filler capThe fuel filler neck (1) is located behind the fuel filler flap
next to the driver’s door. The fuel filler flap can be opened
when the driver’s door is open. Turn the fuel filler cap (2)
on the fuel filler neck (1) coun terclockwise and take it off.
For cargo/passenger vans, place the fuel filler cap (2) in
the holder on the inside of the fuel filler flap.When you have finished refueling, install the fuel filler
cap (2).
CAUTION!
Damage or malfunctions resulting from poor fuel
quality or from blending specific fuel additives
are not covered by the Sprinter Warranty.
Page 182 of 288
182 STARTING AND OPERATINGNOTE: Only fill the fuel tank until the fill nozzle cuts
off, do not overfill.
NOTE: Holder on the inside of the fuel filler flap only
for cargo/passenger vans.
CapacityFuel tank including reserve fuel about 26.4 US gal
(100 l).PROGRAMMED TOP SPEED (OPTIONAL)NOTE: The top speed of this vehicle can be
electronically limited to a speed between 19 mph
(30 km / h) and 82 mph (132 km / h). The vehicle’s
electronic speed controller should be programmed
only by a qualified technician by an authorized
Sprinter Dealer.
When programming the electronic speed controller,
the circumference of the specific tires actually mounted
on the vehicle must be determined and that
circumference must be correctly programmed into the
vehicle’s electronic speed controller. It is critical that
the correct tire circumference be programmed
accurately into the vehicle’s electronic speed
controller. Accurate tire circumference information
should be confirmed each time the electronic speed
controller is programmed and each time new wheels or
tires are mounted on the vehicle.
WARNING!
Always handle fuel with great care.
Shut off the engine and the auxiliary heater before
refueling.
Fuel is flammable and explosive. Keep open
flames away from the fuel.
Refrain from smoking as well as use of any
electrical equipment (such as cell phones). This
also applies to places where the characteristic
smell of fuel is evident.
If diesel fumes are noticed inside the vehicle, have
the cause traced and rectified immediately by an
authorized Sprinter Dealer.
Page 257 of 288
MAINTAINING YOUR VEHICLE 257
7
CAPACITIES
Engine with oil filter Engine oil Fuel tank Cooling system Windshield washer
system
Including
reserve fuel
All vehicles about 9.5 US qt
(9.0 l) about
26.4 US gal
(100 l) about
2.8 US gal
(10.5 l) about
2.7 US gal
(10.0 l) about
7.4 US qt
(7.0 l)
Page 278 of 288
278 INDEXASSYST Maintenance Computer . . . . . . . . . . . . . . . 110
Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . . 19
Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . 145Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . . 146
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Gear Selector Lever Position . . . . . . . . . . . . . . . . . 147
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Selector Lever Manually Unlocking. . . . . . . . . . . 150
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Auxiliary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Auxiliary Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 137
Auxiliary Heater Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Timer Auxiliary Heater (Water and Air Heater) 132
Tips for Coping with Problems . . . . . . . . . . . . . . 138BBatteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . 228
Disconnecting the Battery . . . . . . . . . . . . . . . . . . . 227
Reconnecting the Battery . . . . . . . . . . . . . . . . . . . . 228
Replacing Batteries in Remote Keyless Entry . . . . 22
Battery Charge Indicator Lamp . . . . . . . . . . . . . . . . . 104 Belt Tensioners
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Belt Tensioners and Airbag . . . . . . . . . . . . . . . . . . . . . 49
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . . . 185
Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . . . 193
Brake Assist System (BAS) . . . . . . . . . . . . . . . . . . . . . 169
Brake fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 157
Brake Pad Wear Indicator. . . . . . . . . . . . . . . . . . . . . . 156
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake System, Anti-Lock . . . . . . . . . . . . . . . . . . . . . . 162
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Bulbs Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
CCapacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Care of Vehicle
Page 281 of 288
INDEX 281
10
Engine Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Engine Control Unit Indicator Lamp . . . . . . . . . . . . 107
Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 223
Engine Oil Consumption . . . . . . . . . . . . . . . . . . . . . . . 53
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221Indicator in Instrument Cluster . . . . . . . . . . . . . . 115
Engine Oil Level - Display in Instrument Cluster . 112
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . . . 105
Engine Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Engine oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Engine Speed, Maximum . . . . . . . . . . . . . . . . . . . . . . 142
Engine, Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Exhaust Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Exhaust Gas, Inhalation of . . . . . . . . . . . . . . . . . . 54, 192FFax Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Fog Lamp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Folding Seat at Partition . . . . . . . . . . . . . . . . . . . . . . . . 63
Fording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Front Seat Passenger Airbag . . . . . . . . . . . . . . . . . . . . 48 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Fuel Filter with Water Separator . . . . . . . . . . . . . . . . 180
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . 185
Diesel Fuels for Use at Ve ry Low Temperatures 180
Draining Fuel Filter with Water Separator . . . . . 184
Fuel Filter with Water Separator . . . . . . . . . . . . . 180
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 182
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Fuse and Relay Optional Equipment . . . . . . . . . . . . 242
Fuse, Relay, and Diode Assignments - Optional
Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Fuses, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
GGear Selector Lever Position . . . . . . . . . . . . . . . . . . . 147
Glove Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Lockable Glove Compartment . . . . . . . . . . . . . . . . 86HHazard Warning Flasher Switch . . . . . . . . . . . . . . . . 196
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Page 287 of 288
INDEX 287
10
Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Towing Protection and Passenger Compartment
Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Towing the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 If the Engine is Damaged. . . . . . . . . . . . . . . . . . . . 212
If the Front Axle is Damaged . . . . . . . . . . . . . . . . 212
If the Rear Axle is Damaged . . . . . . . . . . . . . . . . . 212
If the Transmission is Damaged . . . . . . . . . . . . . . 212
Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 188
Checking Weights of Vehicle and Trailer . . . . . . 188
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . 186
Loading a Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Trailer Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Vehicle and Trailer Weights . . . . . . . . . . . . . . . . . 187
Transmission, Automatic . . . . . . . . . . . . . . . . . . . . . . 145
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Two Way Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
UUsing the Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203VVehicle / Engine Emission Label . . . . . . . . . . . . . . . . . 7
Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Vehicle and Trailer Weights . . . . . . . . . . . . . . . . . . . . 187
Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Vehicle Safety Certification Label . . . . . . . . . . . . . . . . . 6
Vehicle Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Ventilation, Heating . . . . . . . . . . . . . . . . . . . . . . . . . . 116WWading Capability. . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Warning Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 153
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . 275
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . 104
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Window Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74