2005 Citroen XSARA 8 screws

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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: ML6 GEARBOX
Engine: RHR
Tightening torques (m.daN).
(5)Reverse gear switch: 2,5 ± 0,5
(6)Level plug: 3 ± 0,2
(7)Drain plug: 3 ± 0,3
(8)Differential bearing stop plate screw: 3 ± 0,3
(9)Screw fixing gearbox housing / clutch housing: 3 ± 0,3
(10) 6thgear housing fixing screw: 2 ± 0,2
(11)Differential housing fixing
(screws M8): 1,8 ± 0,3
(12)Differential housing fixing
(screws M10): 4 ± 0,8
B2CP3ZMP
C4
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: ML6 GEARBOX
Engine: RHR
B2CP3ZNC
Tightening torques (m.daN).
(13)Screws/nuts fixing the gearbox support: 4,5 ± 0,4
(14)Screw fixing the rubber bush: 3 ± 0,3
(15) Nut fixing the gearbox casing: 6,5 ± 0,6
C4
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CLUTCH
GEARBOX
TRANSMISSION
C4 - XSARA - XSARA PICASSOTIGHTENING TORQUES: AL4 AUTOMATIC GEARBOX
Engines: NFU - RFJ
B2CP3EED
B2CP3X8C
Tightening torques (m.daN).
(8) Fixing of converter on diaphragm
Pre-tightening: 1 ± 0,1
Tightening: 3 ± 0,3
(9)Plug fixing: 0,8 ± 0,2
(10)Gearbox fixing on engine: 5,2 ± 1
Hydraulic block fixing.
Centre the hydraulic block, using screws (11) and (12)
Pre-tighten
(no strict order): 0,9
Slacken: All 7 screws
Tighten
(respect the order indicated): 0,75
NOTE: The screw (11)is shouldered.
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AXLES
SUSPENSION
STEERING
XSARATIGHTENING TORQUES: MANUAL STEERING
Manual steering
Tightening torques (m.daN).
(7)Pivot ball-joint nut: 4
(8)Link rod lock nut :4.5
(9) Ball-joint on steering rack: 6
(10)Fixing on cradle : 5
(11)Plunger flange screws : 1.2
B3EP042D
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
XSARA
Power-assisted steering assembly
T
ightening torques (m.daN).
High pressure tube (rubber seal pump side)Power-assisted valve and pump union: 2.5
Return pipe.
Power-assisted valve union: 2.5
(16)Upper front fixing (E3) : 2.5
(17)Upper rear fixing (E3) : 2.2
(18)Fixing (E3) : 2.2
Tightening sequence.
Tighten screws (16) and (18).
Lightly tighten screw (17), then fully tighten.
Pressure switch on the pressure circuit.
Switch opens 30to 35 bars.
Switch closes 25 bars.
Tighten to: 2 m.daN.
B3EP045D
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Tightening torques (m.daN).
(7) Pivot ball-joint nut: 4 ± 0.4
(8) Steering rod adjusting lock nut: 4.5 ± 0.4
(9)Ball-joint on steering rack: 6 ± 0.6
(10) Fixing steering on subframe: 8 ± 0.8
(11)Hydraulic pipe connection: 2.4 ± 0.2
(12)Power steering valve: 1.2 ± 0.2
(13)Plunger flange screws: 1.2 ± 0.2
(14)Steering ram screw on housing: 9 ± 1
(15) Steering ram screw on yoke: 9 ± 1
NOTE:When removing the steering, it is imperative to replace screws
(14)and (15)
(new screws).
B3EP117D
XSARA PICASSO
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BRAKES
B3FP7EQC
BLEEDING AND FILLING THE BRAKING SYSTEM
Tools.
[1]Bleeding apparatus: «LURO» or similar
[2]LEXIA diagnostic tool: 4171-T
[3]PROXIA diagnostic tool: 4165-T
NOTE:Bleeding of the secondary braking circuit is done with the aid of diagnostic tools [2]and [3].
Draining of the brake fluid reservoir.
Remove the screws (3)and the battery tray (2).
Remove the filter of the brake fluid reservoir (4).
Drain the brake fluid reservoir (4)to the maximum extent
(if necessary, use a clean syringe).
Remove the screws (1).
Uncouple the clickfit union at «a».
Remove the brake fluid reservoir (4).
C4
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BRAKES
B3FP7ESD
BLEEDING AND FILLING THE BRAKING SYSTEM
Disconnect the connector «b».
Uncouple the pipe (5).
Remove the reservoir (6), moving aside the tabs «c»of the pins (7).
Clean the brake fluid reservoir (4) and the brake fluid reservoir (6).
Refit the brake fluid reservoir (6).
Couple the pipe (5).
Reconnect the connector «b».
Couple the clickfit union, at «a».
Refit:
- The brake fluid reservoir (4).
- The screws (1).
- The filter of the brake fluid reservoir.
- The battery tray.
- The screws (3).
- The battery.
Reconnect the battery.
IMPERATIVE: Carry out the operations that are necessary following a reconnection of the
battery
(see corresponding operation).
B3FP7ERC
C4
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