2005 Citroen XSARA 8 screws

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ENGINE
CHECKING THE VALVE TIMING
Engine: RHR
Tools.
[1] Kit of plugs: (-).0188.T
[2] Double flywheel setting peg: (-).0188.X Toolkit 0188-T
[3]Camshaft setting peg: (-).0188.M
IMPERATIVE: Respect the safety and cleanliness requirements specific to High pressure Diesel
injection (HDi) engine versions.
Remove the engine cover and the battery.
Disconnect the negative terminal of the battery.
Raise and support the front of the vehicle.
Remove the under-engine sound-deadening and the front RH splash-shield.
Uncouple, plug and move aside, using tool [1], the fuel supply and fuel return pipes..
Suspend the engine, using a workshop hoist.
Remove the engine support bracket and the engine support.
Move aside the electrical harness (1).
Remove:
- The camshaft position sensor.
- The inlet cylinder head cover (2).
- The upper timing cover screws.
- The upper timing cover (3).
B1EP1GFC
C4
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ENGINE
274
CHECKING AND SETTING THE VALVE TIMING
Engine: RHR
Uncouple, plug and move aside, using tool [7],
the fuel delivery pipe (1)and the fuel return pipe (2).
Suspend the engine, using a workshop hoist.
Remove the bracket (3)and the RH engine
support (4).
Move aside the electrical harness (5).
Remove:
- The upper timing cover screws.
- The upper timing cover (6).
Rotate the engine by means of the auxiliaries drive
pulley.
Orient the camshaft pinion in the pegging position,
use a mirror if necessary.
Peg the camshaft, using tool [3].
Peg the engine flywheel, using tool [2].
Lock the flywheel, using tool [6].
B1BP351C
B1EP1FAC
B1EP1FBC
B1BP31EC
C4
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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engines: KFU - NFU - RFN - RFJ - RFK - 9HX - 9HY - 9HZ - RHR
NOTE:All the clutches are «push»type with hydraulic control.
NOTE:The DV6TED4and DW10BTED4engines are equipped with a double damping flywheel (DVA).
Description.
The declutch control has a declutch fork with a ball-joint on the axis.
(1)The ball-joint is screwed into the clutch casing
(2) Declutch fork
(3)Clutch casing
(4)Bearing
(5) Clutch plate
The clutch control slave cylinder(7)is fixed by two screws (6) into the exterior of the clutch casing.
B2BP047C
B2CP3FAC
C4
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CLUTCH
GEARBOX
TRANSMISSION
CLUTCH SPECIFICATIONS
Engines: KFW - NFU - NFV - 6FZ - RFN - 8HX - 8HZ - 9HY - 9HZ - WJY - RHY - RHZ
NOTE:All the clutches are «push»type with hydraulic control.
Description.
The declutch control has a declutch fork mounted on a ball-joint.
(1)The ball-joint is screwed into the clutch casing
(2)Declutch fork
(3)Clutch casing
(4)Bearing
(5)Clutch plate
The clutch control slave cylinder (7)is fixed by two screws (6)onto the exterior of the clutch casing.
T
ightening torques (m.daN).
Fixing of clutch plate/engine flywheel: 2 ± 0,2.
Fixing of clutch control slave cylinder / clutch housing: 2 ± 0,25.
Fixing of engine flywheel/crankshaft
Pre-tightening: 1,75 ± 0,2.
Angular tightening: 75° ± 5°.
Checking torque: 6,3 ± 2,2.
B2BP047CB2BP05SC
XSARA - XSARA PICASSO
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: MA/5 GEARBOX
Engines: KFU - NFU
Tightening torques (m.daN).
(8)Gearbox support shaft nut: 6,5 ± 0,6
(9) Screws fixing gearbox support on body: 1,9 ± 0,1
(10)Gearbox support plate nut: 2,5 ± 0,2
(11)Nut fixing gearbox support on body: 1,9 ± 0,1
(12)Nut securing rubber bush: 3 ± 0,3
B2CP3ZKC
C4
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CLUTCH
GEARBOX
TRANSMISSION
MA/5 GEARBOX SPECIFICATIONS
Engines: KFW - NFU
Tightening torques (m.daN).
(23) Clutch bearing guide (3 fixing screws): 0,6 ± 0,15
(24)Intermediate plate
(11 fixing screws): 5 ± 0,5
(25)Rear cover
(3 fixing screws): 2,2 ± 0,2
(26)Bearing retaining clip
(4 fixing screws): 1,8 ± 0,2
(27)Secondary shaft nut
(1 nut): 14 ± 1
(28)Gearbox casing
(15 fixing screws): 1,8 ± 0,2
B2CP167P
XSARA
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: BE4/5 GEARBOX
Engines: RFN - RFK - 9HX - 9HY - 9HZ
Tightening torques (m.daN).
(18)Stop guide screw: 1,25 ± 0,2
(19)Speedometer fixing screw: 1,5 ± 0,2
(20) Gearbox support shaft nut : 6,5 ± 0,6
(21)Nuts fixing rubber support: 3 ± 0,2
(22) Gearbox rubber support shaft: 5 ± 0,5
(23)Screw M10fixing the engine/gearbox housing support: 6 ± 0,5
(24) Screws M10fixing the engine/gearbox housing support: 3 ± 0,3
B2CP401C
B2CP400C
C4
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CLUTCH
GEARBOX
TRANSMISSION
TIGHTENING TORQUES: BE4/5 GEARBOX
Engines: 6FZ - RFN - WJY - 8HX - 8HZ - 9HY - 9HZ - RHY - RHZ
T
ightening torques (m.daN).
(23)Clutch bearing guide (3 screws): 1,25 ± 0,2
(24)Clutch housing
(13 screws): 1,3 ± 0,2
(25)Primary shaft nut
(1 screw): 7,25 ± 0,5
(26)Secondary shaft nut
(1 screw): 6,5 ± 0,5
(27)Yoke retaining screw
(2 screws): 1,5 ± 0,2
(28)Differential gearwheel screw
(2 screws): 6,5 ± 0,5
Reverse gear switch (1 screw): 2,5 ± 0,3
(29)Differential housing
(4 screws): 5 ± 0,5
(30)Breather pipe: 1,7 ± 0,2
(31)Rear housing cover screws
(7 screws): 1,25 ± 0,2
(32)Top-up plug
(1 screw): 2,2 ± 0,2
(33) Differential housing screws
(4 screws): 1,25 ± 0,2
(34)Drain plug
(1 screw): 3,5 ± 0,3
B2CP3BRD
XSARA - XSARA PICASSO
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