2005 Citroen XSARA 8 screws

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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws
Pre-tightening2,5 ± 0,2
Angular tightening60°±5°
Con rod nuts
Pre-tightening2 ± 0,2
Angular tightening70°±5°
Accessories drive pulley hub
Pre-tightening4 ± 0,2
Angular tightening51°±5°
Cylinder block
Piston skirt spray jet1 ± 0,1
Sump1,6 ± 0,1
Timing belt guide roller4,3 ± 0,4
Timing belt tensioner roller2,5 ± 0,2
Cylinder head
Camshaft bearing covers1 ± 0,1
Exhaust manifold2 ± 0,2
Valve cover0,8
Camshaft / hub4,3 ± 0,4
Camshaft pinion / camshaft hub2 ± 0,2 Engines: RHY - RHZ
XSARA
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
5 Camshaft bearing cap cover screws (*) 1 ± 0,1
6 Coolant outlet housing fixing 2 ± 0,2
Camshaft bearing cap cover studs (*)
7Pre-tightening (the 26 screws Ø 6)0,5
Tightening (the 26 screws Ø 6)1 ± 0,1
8 Inlet valve cover screws (*) (19 screws) 0,9 ± 0,1
Engine: RHR
B1DP1LCP
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RHR
B1DP1LED
(*) Bolts (5) and (7) Sequence of tightening(*) Bolts (8) Sequence of tightening
Cylinder head
(5) Camshaft bearing cap cover screws
(7) Camshaft bearing cap cover studs(8) Inlet valve cover screws
B1BP38ZD
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
9 Oil circuit plug 3 ± 0,3
10 Coolant pump screw 1,6 ± 0,3
Crankshaft bearing cap screws (*)
11Pre-tightening2,5 ± 0,2
Angular tightening60°±5°
Con rod cap nuts
Tightening1
12Slackening 180°
Tightening2,3 ± 0,1
Angular tightening45°±5°
Engine: RHR
B1CP0GNPB1CP0DGC
(*) (11) Crankshaft bearing cap screws
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
13 Front closing plate screw
Flywheel screws
14Pre-tightening1,5
Tightening4,7 ± 0,4
Accessories drive pulley screw
15Pre-tightening7 ± 0,25
Angular tightening60°±5°
Engine: RHR
B1CP0GNP
C4
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ENGINE
[1] Belt tension measuring instrument
: 4122-T
- Tension the belt using the screw (2).
- Tension should be:
102 ± 7 SEEM units.
- Tighten the screws(1).
- New belt
100 SEEM units.
- Re-used belt
75 SEEM units.
AUXILIARY EQUIPMENT DRIVE BELT
Alternator
Power-assisted steering Power steering and air con.With air conditioning
[1] Belt tension measuring instrument
: 4122-T
- Tension the belt using the screw (4).
- Tension should be:
102 ± 7 SEEM units.
- Tighten the screws (3).
- New belt
100 SEEM units.
- Re-used belt
75 SEEM units.
B1BP1B3CB1BP124CB1BP1B2CB1BP122C
Engine: KFW
XSARA
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ENGINE
B1EP1FUD
B1EP1FVC
AUXILIARY EQUIPMENT DRIVE BELT
Engine: RFJ
Tool.
[1]«Junior» T extension: (-).1608.E
Removing.
Engage tool [1]in the notch «a».
Exert on the roller (1)an effort upwards to hold it at maximum.
Remove the auxiliaries drive belt.
Carefully release the tensioner roller (1)to reach its minimum.
Remove tool[1].
IMPERATIVE: Check that the roller (1) turns freely
(without play and without tight spots).
Refitting.
If removing the auxiliaries drive belt tensioner roller, tighten the screws 2 ± 0,2 m.daN.
Engage tool [1]in the notch at «a».
Exert on the roller (1)an effort upwards to hold it at maximum.
Position the
(new)auxiliaries drive belt, in the following sequence:
- Auxiliaries drive pulley (4), aircon compressor pulley (3), tensioner roller (1)and alternator pulley (2).
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly positioned in the grooves of
the various pulleys.
Release the tensioner roller (1).
Remove tool [1].
Checking the tension of the auxiliaries drive belt.
Check the tension of the auxiliaries drive belt:
- Mark «b»at the level of mark «c», new belt.
- Mark «b»at the level of mark «d», belt to be changed.
C4
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ENGINEAUXILIARY EQUIPMENT DRIVE BELT
Without power-assisted steering
Tool.
[1]Belt tension measuring instrument: 4122-T
Removal.
Loosen the screws (2).
Tighten the screw (1)until it is against its stop.
Remove the belt.
Refitting.
Refit the belt.
Fit the tool [1] on the belt at "d".
Tighten the screw (1)to obtain: 106 ± 10 SEEMunits.
Tighten the screws (2)to 2 m.daN.
Remove the tool [1].
B1BP1SECB1BP1SDC
Engine: WJY
XSARA
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