Page 3 of 223
Downloaded from www.Manualslib.com manuals search engine PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features of CITROËNprivate vehicles, not including UTILITY vehicles for which there exists a
separate handbook.
The handbook is divided into groups representing the main functions:
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES - HYDRAULICS - AIR CONDITIONING.
Angl-C6-Index-2005 4/02/05 17:10 Page I
Page 5 of 223

Downloaded from www.Manualslib.com manuals search engine GENERAL
Vehicle identification1 - 4
General specifications: dimensions 5 - 6
General specifications: weights7
Operations to be performed before and
after a disconnection of the battery8
Towing specifications9 - 10
Lifting and supporting the vehicle11 - 15
Capacities18
Lubricants18 - 20
ENGINE
Engine specifications22
Engine suspension tightening torques: ES9A23
Tightening torques: ES9A engine24 - 28
Suspension tightening torques: DT1729 - 31
Adjustment of torque reaction rod32
Tightening torques: DT17 engines33 - 41
Cylinder head tightening42 - 43IGNITION
Sparking plugs100
CLUTCH - GEARBOX - TRANSMISSION
Speedometer101
AM6 automatic gearbox specifications
102
Procedure before operations103
Precautions: AM6 gearbox104
AM6 gearbox specifications105
Tightening torques: AM6 gearbox106 - 107
AM6 gearbox control specifications 108 - 110
Shift lock function111
Initialisation of the AM6 gearbox112 - 113
Draining-filling-topping up
the AM6 gearbox114 - 116
Oil pressure checks: AM6 gearbox117 - 119
Transmission120
CONTENTS
Auxiliary equipment drive belt45
Checking and setting the valve timing50
Exhaust line specifications68 - 72
Cooling system specifications73 - 75
Checking the oil pressure76
Valve clearances77
Drain-fill-bleed the engine cooling circuit78 - 82
INJECTION
BOSCH 7.4.7 injection system83 - 89
Prohibited operations: SIEMENS HDi
direct injection90 - 91
Safety requirements: HDi direct injection92
Checking the low pressure fuel
supply circuit 93 - 94
Turbo pressure checks95 - 97
Air supply circuit specifications98
Checking the air supply circuit99
Angl-C6-Index-2005 4/02/05 17:10 Page III
Page 7 of 223
Downloaded from www.Manualslib.com manuals search engine IDENTIFICATION OF VEHICLES
E1AP13LD
A- Chassis stamp
(cold stamp on suspension leg).
B - Chassis stamp
(cold stamp on bodywork below rear screen).
C - Manufacturer's data plate
(on the LH centre pillar).
D - AS/RP No. and RP paint code
(label on front pillar close to driver's door).
E - Inflation pressures and tyre references
(label on front pillar close to driver's door).
F - Serial no. on bodywork.
G - Gearbox reference - Factory serial no.
H - Engine legislation type - Factory serial no.
GENERAL
Angl-C6-page001-21-2005 4/02/05 17:12 Page 1
Page 8 of 223
Downloaded from www.Manualslib.com manuals search engine 2
GENERAL
Petrol Diesel
ES DT
917
A BTED4
3.0i 24 S 2.7 24V HDi
Emission standard E4
Type code TD XFVJ TD UHZJ
Engine typeXFV UHZ
Cubic capacity (cc)2946 2720
Fiscal rating (hp)15 13
Gearbox typeAM6 AM6
Gearbox ident. plate20 GH 07 20 GG 07IDENTIFICATION OF VEHICLES
Angl-C6-page001-21-2005 4/02/05 17:12 Page 2
Page 13 of 223
Downloaded from www.Manualslib.com manuals search engine 7
GENERAL
GENERAL SPECIFICATION: WEIGHTS
ES9A DT17BTED4
Versions 3.0i 24S 2.7HDi 24VEngine type XFV UHZGearbox typeAM6Payload 455 464Weight empty in running order 1816 1871Gross Vehicle weight 2271 2335Gross Train weight3671Max. trailer weight with brakes
Incline 12 % 1400
Incline 10 % 1500 1400Incline 8 % 1700Max. trailer weight without brakes 750Maximum nose weight70Maximum weight on roof bars 80
NOTE: Maximum nose weight = Vertical load at the tow hook (CVA).
Angl-C6-page001-21-2005 4/02/05 17:12 Page 7
Page 14 of 223

Downloaded from www.Manualslib.com manuals search engine 8
GENERAL
OPERATIONS TO BE CARRIED OUT BEFORE AND AFTER A DISCONNECTION OF THE BATTERY
Before reconnecting the battery
.
Doors and tailgate.
WARNING: Before disconnecting the battery, partially open the door
windows.
Automatic gearbox.
If the vehicle has to remain stationary: Pplace the gear lever in the parking
position "P".
If the vehicle has to be moved: Place the gear lever in the neutral position
"N".
Electric parking brake.
If the vehicle has to remain stationary: Activate the electric parking brake.
If the vehicle has to be moved: Deactivate the electric parking brake.
Features of the vehicle's electrical supply.
When the boot is closed and the battery is disconnected, it is possible to
supply the vehicle by connecting another battery or a 12Vexterior supply.
Operations to be performed:
- Link the earth of the exterior supply to the vehicle earth.
- Link the 12Vof the exterior supply to the positive terminal of the battery +
unit, in the front left hand side of the engine compartment.
After reconnecting the battery
.
Antiscanning function.
It is necessary to wait 1 minuteafter reconnecting the battery in order to be
able to restart the vehicle.
Electric windows.
It may be necessary to re-initialise the sequential and anti-pinch functions.NOTE:If the window is open at the time the battery is reconnected, action
the window switch several times to close it, then re-initialise.
Open the window fully.
Action and release the window switch until the window is completely closed.
NOTE:This operation has to be carried out on each electric window.
Sun roof.
The anti-pinch function has to be re-initialised.
Place the sun roof switch in the maximum tilt position.
Keep the sun roof switch pressed until the sun roof ceases its movement.
Release the sun roof switch.
Press the sun roof switch within 5 seconds.
Keep the sun roof switch pressed until the end of the sun roof opening
sequence.
Multifunction screen.
It is necessary to adjust the date, time and outside temperature.
Adjust the display language of the multifunction screen if necessary.
NOTE:The default display language of the multifunction screen is French.
Reconfigure the personalisation menu of the multifunction screen.
Radio.
Reprogramme the radio stations.
Telematic control unit (RT3 radiotelephone).
Reprogramme the radio stations.
Navigation.
Warning: the vehicle has to be out in the open (when you switch on
the ignition, the navigation ECU searches for satellites).
Reprogramme the customer parameters.
Angl-C6-page001-21-2005 4/02/05 17:12 Page 8
Page 16 of 223
Downloaded from www.Manualslib.com manuals search engine 10
GENERAL
GENERAL SPECIFICATION: TOWING THE VEHICLE
Vehicle with automatic gearbox.
IMPERATIVE: Never tow the vehicle with the wheels hanging (towing by the wheels).
Towing:
- It is necessary to raise the front of the vehicle, in order to tow it.
- If it is not possible to raise the front of the vehicle.
- It is essential to place the selection lever in position "N".
- Do not add any oil.
- Do not exceed a speed of 70 km/h(45 mph)on a journey of 100 Km (60 miles).
- Never tow the vehicle backwards.
- Check that the parking brake is released.
Driving:
- Never drive with the ignition switched off.
NOTE: The automatic gearbox is only lubricated when the engine is running.
Never push the vehicle to attempt to start it (impossible with an automatic gearbox).
Angl-C6-page001-21-2005 4/02/05 17:12 Page 10
Page 23 of 223
Downloaded from www.Manualslib.com manuals search engine 17
CAPACITIES (in litres)
GENERAL
Petrol Diesel
3.0i 24S 2.7 24V
BVA BVA
XFV UHZ
5,25
5,75
5,55
5,95
2
7
4
3
6,3
11,3 13,2
65
Engine type
Engine with filter cartridge
Max. after draining and change of filter (by suction)Max. after draining and change of filter (by gravity)Dry sump
Between min. and max.
Dry automatic gearbox
Volume of oil remaining after draining
Quantity of oil to be put back in after draining
Hydraulic circuit
Cooling circuit
Fuel tank
Angl-C6-page001-21-2005 4/02/05 17:12 Page 17